Zinc Battery Negative Electrode and Separator for Longer Cycle Life

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Solution Overview

Problem

Zinc batteries, such as nickel-zinc batteries, face challenges in improving life performance and reducing direct-current resistance, particularly when using cellulose-based compounds as negative electrode materials.

Innovation Solution

The zinc battery design incorporates a negative electrode with a polyvinyl alcohol-based material and a metal oxide containing bismuth or indium, supported by a tin-plated metal current collector, along with a separator configuration that includes both a porous membrane and a nonwoven fabric, and an electrolytic solution containing an alkali metal hydroxide, surfactant, and saccharide.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a cellulose-based compound is used as a water-soluble polymer material for the negative electrode, then the negative electrode material layer can be formed, but the life performance and direct-current resistance are insufficient

Engineering Contradiction:
Improvelife performanceVSAvoiddirect-current resistance
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the polymer material parameter from cellulose-based compound to polyvinyl alcohol, and modifies the electrolytic solution composition by adding surfactant and saccharide, which together resolve the contradiction by achieving both excellent life performance and reduced direct-current resistance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite system combining polyvinyl alcohol with specific electrolytic solution additives (surfactant and saccharide), which synergistically improve both life performance and direct-current resistance, overcoming the limitations of using cellulose-based compounds alone

Inventive Principle:
Principle #40Composite materials

2Reliability

If the separator uses only a porous membrane, then the structure is simple, but the life performance and direct-current resistance are not optimized

Engineering Contradiction:
Improvelife performanceVSAvoidseparator structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges a porous membrane and a nonwoven fabric into a composite separator structure, where the porous membrane provides structural support and the nonwoven fabric enhances electrolyte retention and ion transport, together achieving improved life performance and reduced direct-current resistance

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The composite separator performs multiple functions simultaneously: the porous membrane provides mechanical strength and basic separation, while the nonwoven fabric enhances electrolyte wettability and ion conduction, creating a multi-functional separator that optimizes both performance parameters

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the cycle life performance and reduces direct-current resistance in zinc batteries, improving their overall efficiency and longevity.

Implementation Method 1

the negative electrode material contains a polyvinyl alcohol and a negative electrode active material containing zinc

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the separator has a first separator including a porous membrane and a second separator including a nonwoven fabric

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 3

the electrolytic solution contains an alkali metal hydroxide

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 4

the electrolytic solution contains a surfactant

Methodology Applied
Scientific EffectSurfactant: Surfactant

Data Source

PatentUS20250140938A1Zinc battery
Publication Date: 2025.05.01 ENERGYWITH CO LTD
  • US20250140938A1 patent drawing
  • US20250140938A1 patent drawing

AI summary

Provided is a zinc battery having a positive electrode, a negative electrode, an electrolytic solution, and a separator, in which the negative electrode has a negative electrode current collector and a negative electrode material supported by the negative electrode current collector, the negative electrode material contains a polyvinyl alcohol and a negative electrode active material containing zinc, and the separator has a first separator including a porous membrane and a second separator including a nonwoven fabric.