Zinc Secondary Battery Electrolyte Composition for Cycle Stability

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Solution Overview

Problem

Secondary batteries with zinc negative electrodes face challenges in suppressing zinc deterioration and enhancing charge/discharge continuity.

Innovation Solution

A secondary battery design incorporating a zinc negative electrode, a metal fiber sheet positive electrode, and an electrolytic solution with a total concentration of supporting electrolytes between 5 mass % and 50 mass %, along with specific anion and cation selections, pH adjustments, and the use of metal nanowires connected to the metal fiber sheet.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrolytic solutions are used in zinc-based secondary batteries, then the battery structure is simple, but zinc electrode deterioration occurs and charge/discharge continuity is poor

Engineering Contradiction:
Improvecharge/discharge continuityVSAvoidelectrolytic solution composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by optimizing the concentration of supporting electrolytes to 5-50 mass% and controlling pH within specific ranges (13 or more, or 4 or more and less than 7). It also specifies using supporting electrolytes with anion valences of 2 or more, such as sulfates, carbonates, nitrates, and borates. These parameter optimizations suppress zinc electrode deterioration and enhance charge/discharge continuity without requiring complex structural modifications.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining multiple supporting electrolytes with different anions (sulfate, carbonate, nitrate, sulfite, perchlorate, tetrafluoroborate, hexafluorophosphate) and cations (lithium, sodium, potassium, calcium, zinc). This composite electrolyte system works synergistically to prevent zinc dendrite formation and improve electrode stability, achieving enhanced reliability through material composition rather than structural complexity.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If zinc is used as negative electrode material, then theoretical capacity is high, but zinc deterioration occurs during cycling

Engineering Contradiction:
Improvetheoretical capacityVSAvoidzinc electrode stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent maintains the high theoretical capacity of zinc by optimizing electrolyte parameters: supporting electrolyte concentration (5-50 mass%), pH control (≥13 or 4≤pH<7), and anion valence (≥2). These parameter changes create a stable electrochemical environment that prevents zinc dissolution and dendrite formation, thereby maintaining both high capacity and electrode stability during cycling.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces supporting electrolytes as intermediary substances that mediate between the zinc negative electrode and the positive electrode. These electrolytes (containing anions like sulfate, carbonate, nitrate with valence ≥2) form protective interfaces on the zinc surface, preventing direct harmful interactions while allowing ionic transport, thus preserving zinc stability without sacrificing capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If supporting electrolyte concentration is increased to suppress zinc deterioration, then electrode stability improves, but solution viscosity increases and ion mobility decreases

Engineering Contradiction:
Improveelectrode stabilityVSAvoidion mobility
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The patent optimizes the supporting electrolyte concentration within the specific range of 5-50 mass%, avoiding both too-low concentrations (which fail to protect the electrode) and too-high concentrations (which increase viscosity and reduce ion mobility). This parameter optimization balances electrode stability with maintained ion transport speed, achieving both goals simultaneously.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by using supporting electrolytes with anion valences of 2 or more (such as sulfates, carbonates, nitrates) that provide enhanced protective effects at the electrode interface. These electrolytes form more effective protective layers at lower concentrations compared to monovalent electrolytes, thus maintaining ion mobility while improving electrode stability through localized quality enhancement at the electrode-electrolyte interface.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed design significantly enhances charge/discharge continuity and suppresses electrode deterioration, leading to improved battery performance and capacity retention over multiple cycles.

Implementation Method 1

an electrolytic solution having at least one or more types of supporting electrolytes dissolved therein, in which a total concentration of the supporting electrolytes is 5 mass % or more and 50 mass % or less based on the entire electrolytic solution

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

Zinc is an element having a property of reversibly mediating an electrochemical reaction and large theoretical capacity

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS20250183324A1Secondary battery having zinc negative electrode
Publication Date: 2025.06.05 TOMOEGAWA CORP
  • US20250183324A1 patent drawing
  • US20250183324A1 patent drawing
  • US20250183324A1 patent drawing

AI summary

Provided is a secondary battery having a zinc negative electrode enhanced in charge/discharge continuity. The secondary battery 10 having a zinc negative electrode according to an embodiment includes a positive electrode 20 having a metal fiber sheet, a negative electrode 30 containing zinc, and an electrolytic solution 40 having at least one or more types of supporting electrolytes dissolved therein. The total concentration of the supporting electrolytes is 5 mass % or more and 50 mass % or less based on the entire electrolytic solution.