Zinc Secondary Battery Negative Electrode Polymer Coating

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Solution Overview

Problem

Conventional zinc secondary batteries face short-circuiting and reduced cycle life due to zinc dendrite formation and morphological changes in the negative electrode, leading to high resistance and decreased charge/discharge efficiency.

Innovation Solution

A negative electrode comprising ZnO particles and Zn particles, where at least a portion of the ZnO particles is covered with a nonionic water-absorbing polymer, which helps to uniformize charging and discharging reactions, inhibiting zinc segregation and accumulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If zinc is used as negative electrode active material, then high capacity is achieved, but zinc dendrites form causing short-circuiting and reduced cycle life

Engineering Contradiction:
Improvezinc capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention changes the physical and chemical parameters of the negative electrode by incorporating ZnO particles with specific particle sizes (0.1-10 μm) and using a composite structure with binder resin and conductive aid. This parameter optimization prevents zinc dendrite formation while maintaining high capacity, resolving the contradiction between capacity and cycle life

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite negative electrode material consisting of ZnO particles, binder resin, and conductive aid. This composite structure provides both high zinc capacity and prevents dendrite formation, simultaneously achieving high capacity and long cycle life

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If zinc repeatedly dissolves and precipitates during charge/discharge, then electrochemical activity is maintained, but morphological changes cause high resistance and pore clogging

Engineering Contradiction:
Improvecharge/discharge activityVSAvoidelectrode resistance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The invention optimizes particle size parameters of ZnO (0.1-10 μm) to control the dissolution/precipitation behavior during charge/discharge. This prevents excessive morphological changes and pore clogging while maintaining electrochemical activity, resolving the contradiction between charge/discharge activity and electrode resistance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The binder resin acts as an intermediary that stabilizes the ZnO particles during repeated charge/discharge cycles. It prevents direct contact between zinc particles and prevents pore clogging, maintaining both electrochemical activity and low resistance

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If conventional negative electrode structure is used, then simple manufacturing is achieved, but zinc segregation and accumulation occur reducing durability

Engineering Contradiction:
Improveelectrode fabricationVSAvoidbattery durability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention uses a composite negative electrode material consisting of ZnO particles, binder resin, and conductive aid in specific ratios. This composite structure prevents zinc segregation and accumulation while maintaining manufacturing simplicity, resolving the contradiction between ease of manufacture and battery durability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention applies local quality optimization by using ZnO particles with specific size distribution (0.1-10 μm) and controlling the local composition ratios of binder resin and conductive aid. This prevents zinc segregation in specific regions while maintaining overall manufacturing simplicity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of nonionic water-absorbing polymer-covered ZnO particles in the negative electrode enhances cycle life by maintaining uniform reactions and preventing zinc segregation and accumulation, thereby improving the overall performance and durability of zinc secondary batteries.

Implementation Method 1

a nonionic water-absorbing polymer, wherein at least a portion of the ZnO particles is covered with the nonionic water-absorbing polymer

Methodology Applied
Scientific EffectWater absorption: Absorption (physical)

Data Source

PatentUS20230261251A1Negative electrode and zinc secondary battery
Publication Date: 2023.08.17 NGK INSULATORS LTD
  • US20230261251A1 patent drawing
  • US20230261251A1 patent drawing
  • US20230261251A1 patent drawing

AI summary

Provided is a negative electrode for use in a zinc secondary battery, including a negative electrode active material containing ZnO particles and Zn particles, and a nonionic water-absorbing polymer, and at least a portion of the ZnO particles is covered with the nonionic water-absorbing polymer.