Zinc-Bromine Flow Battery Electrolyte with Wetting Agent

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Solution Overview

Problem

Zinc-halide flow batteries face limitations in energy density and lifetime due to non-uniform zinc deposition and membrane degradation, which affects their efficiency and longevity.

Innovation Solution

An electrolyte composition for zinc-bromine flow batteries is developed, including aqueous ZnBr2 or ZnBr2 and ZnCl2, bromine, a bromine complexing agent, an anti-dendrite agent, and a sulfonated alkyl chain like sodium dodecyl sulfate (SDS), which improves deposition uniformity and stability, enhancing energy capacity and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a membrane is used to separate electrolytes in zinc-halide flow batteries, then efficiency and stability of electrolyte components are improved, but the membrane degrades first and limits the lifetime of the system

Engineering Contradiction:
Improvestability of electrolyte componentsVSAvoidlifetime of flow battery
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent removes the membrane component from the zinc-halide flow battery system entirely. By extracting the membrane, the system eliminates the degradation issue that limited battery lifetime, while maintaining electrolyte stability through alternative means such as carefully controlled electrolyte composition and circulation systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the durable but degradation-prone membrane with a disposable approach where electrolyte composition is optimized to prevent degradation. The electrolyte itself becomes the protective element rather than relying on a physical barrier that degrades over time.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Device complexity

If zinc is deposited without plating enhancers, then the system is simpler, but zinc deposits in a highly non-uniform manner forming dendrites which reduces battery performance

Engineering Contradiction:
Improvesimplicity of plating processVSAvoiduniformity of zinc deposition
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent modifies the electrolyte composition parameters by adding specific additives (plating enhancers, wetting agents, complexing agents) to the electrolyte solution. These parameter changes alter the deposition behavior of zinc, promoting uniform coating and preventing dendrite formation without significantly complicating the overall system design.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces intermediary substances (additives and enhancers) into the electrolyte that mediate the zinc deposition process. These intermediaries act as intermediates between the zinc ions and the electrode surface, controlling the deposition morphology to achieve uniform coatings and prevent dendrite formation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new electrolyte composition significantly increases energy capacity and efficiency by promoting smoother zinc deposition, reducing dendrite formation, and maintaining stability, leading to sustained performance over multiple charge and discharge cycles.

Implementation Method 1

anionic wetting agent... sulfonated alkyl chain 6-12 units long, for example sodium dodecyl sulfate (SDS)... promotes smoother zinc deposition, reducing dendrite formation

Methodology Applied
Scientific EffectWetting: Wetting

Implementation Method 2

bromine complexing agent... maintaining stability

Methodology Applied
Scientific EffectComplexation: Chemical Bonding

Implementation Method 3

oxidizable metal adapted to become oxidized at a normally negative electrode... zinc as the metal... oxidized

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

halogen component for reduction at a normally positive electrode in discharge mode... chlorine as the halogen... reduced

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 5

The electrolyte is circulated between the electrode area and a reservoir area

Methodology Applied
Scientific EffectCirculation: Convection

Data Source

PatentUS10218021B2Flow battery electrolyte compositions containing an organosulfate wetting agent and flow batteries including same
Publication Date: 2019.02.26 PRIMUS POWER CORP
  • US10218021B2 patent drawing
  • US10218021B2 patent drawing
  • US10218021B2 patent drawing

AI summary

A stabilized electrolyte for a metal-halogen flow battery and flow battery system including the same. The electrolyte includes an aqueous metal halide, an anionic wetting agent, a bromine complexing agent, and bromine.