Zinc Battery Negative Electrode Composition for Longer Cycle Life

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Solution Overview

Problem

Zinc secondary batteries face shortened cycle life due to morphological changes of the negative electrode, leading to increased resistance and difficulty in charge and discharge processes, despite previous attempts to improve durability.

Innovation Solution

A negative electrode comprising ZnO particles, metallic Zn particles with a specific average particle diameter, and Bi2O3 particles with controlled average major axis diameter, which inhibits hydrogen generation and enhances cycle characteristics by preventing overcharge and self-discharge reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If zinc is repeatedly dissolved and precipitated during charge and discharge, then the negative electrode undergoes morphological changes, but this causes high resistance due to clogging of pores, decrease in charge active material, and difficulty in charge and discharge

Engineering Contradiction:
Improvecycle lifeVSAvoidcharge and discharge performance
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The invention changes the physical and chemical parameters of the negative electrode by incorporating ZnO particles (0.1-20 μm), metallic Zn particles (85-250 μm), and Bi2O3 particles (0.3-8.5 μm) in specific proportions. This multi-component particle system modifies the electrode's morphological stability, preventing pore clogging and maintaining charge capacity during repeated cycling, thus resolving the contradiction between cycle life and charge/discharge performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite material system combining three types of particles (ZnO, metallic Zn, and Bi2O3) with different functions. ZnO provides structural stability, metallic Zn provides active material, and Bi2O3 suppresses hydrogen generation. This composite structure prevents morphological degradation during cycling while maintaining electrical conductivity and charge capacity, thereby improving both cycle life and reliability

Inventive Principle:
Principle #40Composite materials

2Reliability

If Bi2O3 particles are added to suppress hydrogen generation and improve cycle characteristics, then overcharge and self-discharge reactions are inhibited, but the negative electrode composition becomes more complex

Engineering Contradiction:
Improvecycle characteristicsVSAvoidnegative electrode composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention optimizes the particle size parameters of Bi2O3 (0.3-8.5 μm average major axis diameter) to achieve maximum effectiveness in suppressing hydrogen generation. By controlling the particle size within this specific range, the Bi2O3 particles can effectively inhibit overcharge and self-discharge reactions while maintaining a relatively simple three-component composition system, thus resolving the contradiction between improved reliability and composition complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of Bi2O3 particles with a predetermined size distribution on the surface of ZnO particles in the negative electrode significantly prolongs the cycle life of zinc secondary batteries by reducing undesirable reactions and maintaining electrode durability.

Implementation Method 1

Bi2O3 particles having a predetermined average major axis diameter together with ZnO particles and Zn particles in a negative electrode, it is inhibited from being deteriorated due to repeated charge/discharge cycles

Methodology Applied
Scientific EffectHydrogen generation inhibition:

Implementation Method 2

The use of Bi2O3 particles with a predetermined size distribution on the surface of ZnO particles in the negative electrode significantly prolongs the cycle life of zinc secondary batteries by reducing undesirable reactions including overcharge

Methodology Applied
Scientific EffectOvercharge reaction prevention:

Implementation Method 3

as zinc repeatedly dissolves and precipitates due to repeated charge and discharge, the negative electrode changes its morphology

Methodology Applied
Scientific EffectDissolution and precipitation: Precipitation

Implementation Method 4

zinc repeatedly dissolves and precipitates due to repeated charge and discharge

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Implementation Method 5

metallic zinc precipitates from a negative electrode in the form of dendrites upon charging

Methodology Applied
Scientific EffectDendrite formation: Crystallisation

Implementation Method 6

penetrates into voids of a separator such as a nonwoven fabric and reaches a positive electrode

Methodology Applied
Scientific EffectPenetration: Permeation

Implementation Method 7

batteries comprising layered double hydroxide (LDH) separators that prevent penetration of zinc dendrites while selectively permeating hydroxide ions

Methodology Applied
Scientific EffectSelective permeation: Semipermeable Membrane

Implementation Method 8

LDH separator has a high density to the degree that it has gas impermeability and/or water impermeability

Methodology Applied
Scientific EffectIon conduction: Fast Ion Conductor

Data Source

PatentUS20250015295A1Negative electrode and zinc secondary battery
Publication Date: 2025.01.09 NGK INSULATORS LTD
  • US20250015295A1 patent drawing
  • US20250015295A1 patent drawing
  • US20250015295A1 patent drawing

AI summary

Provided is a negative electrode for use in a zinc secondary battery, including ZnO particles, metallic Zn particles having an average particle diameter D50 of 85 to 250 μm, and Bi2O3 particles having an average major axis diameter of 0.3 to 8.5 μm, in which the content of the metallic Zn particles is 1.0 to 87.5 parts by weight and the content of the Bi2O3 particles is 0.5 to 20 parts by weight, based on the content of the ZnO particles being 100 parts by weight.