Zinc-Functionalized Mesoporous Sorbent for CO2 Capture

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Solution Overview

Problem

Current adsorption-based CO2 capture technologies using zeolites and metal-organic frameworks face challenges in selectively removing CO2 from flue gas streams due to physical adsorption mechanisms, where water is preferentially adsorbed, requiring additional separation steps and reducing CO2 capture efficiency.

Innovation Solution

A mesoporous structure with a support functionalized with zinc atoms or amine moieties, which facilitates CO2 sorption through a combination of chemisorption and physisorption, enhancing selectivity and capacity while minimizing water competition, and allows for efficient CO2 capture and desorption via temperature or pressure changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If physical adsorption-based sorbents (zeolites and metal-organic frameworks) are used for CO2 capture, then CO2 can be adsorbed, but water is preferentially adsorbed over CO2 requiring additional separation steps and reducing CO2 capture efficiency

Engineering Contradiction:
ImproveCO2 capture selectivityVSAvoidseparation operation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the adsorption mechanism parameter from physical adsorption to chemical adsorption by introducing zinc atoms that form zinc hydroxide species. This chemical adsorption mechanism selectively captures CO2 through chemisorption while resisting water competition, thereby improving CO2 capture selectivity without requiring additional separation steps

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material combining zinc atoms functionalized on a porous support structure. This composite approach integrates the high surface area of porous materials with the selective chemisorption capability of zinc hydroxide species, achieving both high CO2 capacity and water resistance simultaneously

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If physical adsorption mechanism is used, then CO2 adsorption capacity can be achieved, but additional water separation operation is required

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoidCO2 capture efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent changes the adsorption mechanism from physical to chemical adsorption by functionalizing the support with zinc atoms that form zinc hydroxide species. This chemisorption mechanism maintains high CO2 adsorption capacity through strong chemical bonding while eliminating the need for water separation operations, thereby improving overall CO2 capture efficiency

Inventive Principle:
Principle #35Parameter changes

3Reliability

If zinc atoms are functionalized on support, then CO2 chemisorption capacity and water resistance are improved, but sorbent structure complexity increases

Engineering Contradiction:
ImproveCO2 sorption selectivity under humid conditionsVSAvoidsorbent structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by functionalizing only specific sites on the support structure with zinc atoms. Rather than modifying the entire support uniformly, the zinc atoms are introduced at specific locations where they can interact with CO2, maintaining the overall simplicity of the support structure while achieving enhanced CO2 selectivity locally

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes porous support materials that provide high surface area and accessible active sites. The porosity allows easy access of CO2 and water molecules to the zinc functionalizing moieties, maintaining structural simplicity while enhancing functional performance through the porous architecture

Inventive Principle:
Principle #31Porous materials

Data Source

PatentUS9155996B2Sorbents for carbon dioxide capture
Publication Date: 2015.10.13 THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
  • US9155996B2 patent drawing
  • US9155996B2 patent drawing
  • US9155996B2 patent drawing

AI summary

Provided herein are sorbents for carbon dioxide (CO2) capture, such as from natural gas and coal-fired power plant flue gases, and uses thereof.