Unattended Zip Line Launch Interlock System

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Solution Overview

Problem

Existing zip line systems are not cost-effective and safe for unattended use in remote locations, as they require extensive labor and trained personnel to manage and maintain, posing safety risks due to the need for continuous attendance and high labor costs.

Innovation Solution

A system of concatenated zip lines with elevated towers and platforms, secured by anchors, using sensors, safety interlocks, and simplified equipment to allow unattended operation, ensuring rider safety and reducing labor costs through automated control and interlocking mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional zip line systems are used with attendants, then rider safety can be monitored, but labor costs increase and continuous attendance is required

Engineering Contradiction:
Improverider safetyVSAvoidlabor requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system enables riders to independently operate the zip line through self-launch mechanisms and automated braking systems. Riders attach to trolleys themselves, trigger launches via sensors, and control their own braking, eliminating the need for attendants to manually operate each rider while maintaining safety through automated controls.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical operations by attendants are replaced with automated sensor-based systems. Photoelectric sensors detect rider presence and trigger launches, while automated braking mechanisms replace manual braking ropes. The system substitutes human mechanical intervention with automated electromechanical controls.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional zip line systems are used with attendants, then rider safety can be monitored, but labor costs and operational complexity increase

Engineering Contradiction:
Improverider safetyVSAvoidunattended operation
Core Design Contradiction:
ReliabilityVSExtent of automation

Solution Approach 1:

The system uses photoelectric sensors to detect rider presence and trigger automated responses. When a rider approaches the launch area, sensors detect them and automatically initiate the launch sequence. The system continuously monitors rider position and triggers braking when riders approach landing zones, creating a closed-loop feedback system that operates without human intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary safety checks and preparations automatically before each launch. Sensors verify the launch area is clear, trolleys are properly positioned, and braking mechanisms are ready. These preliminary actions are completed automatically before riders arrive, ensuring safety without requiring attendants to manually prepare each launch.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If multiple zip line courses are concatenated, then tour versatility increases, but system complexity and safety monitoring requirements increase

Engineering Contradiction:
Improvetour coursesVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The same automated sensor and control systems are used across all zip line courses in the concatenated tour. A single trolley design with integrated braking mechanisms serves multiple courses, and the same photoelectric sensor technology monitors all launches and landings. This universal approach allows multiple courses to operate with consistent automation rather than requiring separate control systems for each line.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The concatenated tour is divided into discrete zip line segments or courses, each with its own automated launch and landing zones. Riders complete one segment, exit at a landing platform, and can choose to continue to the next segment. This segmentation allows each course to operate independently with its own automated controls, simplifying the overall system while providing tour versatility.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and cost-effective unattended operation of zip line tours by reducing labor requirements and enhancing safety through automated control and interlocking mechanisms, allowing riders to traverse multiple courses without continuous attendance.

Implementation Method 1

The operator grips the rope to restrain or to exert force on a rider, thereby slowing the rider from crashing into the lower anchor on the ride

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

It relies on gravity, and always gravity at the beginning

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS10010798B2Unattended, self-guided, zip-line, tour system and method
Publication Date: 2018.07.03 ZIP HOLDINGS LLC
  • US10010798B2 patent drawing
  • US10010798B2 patent drawing
  • US10010798B2 patent drawing

AI summary

A canopy tour system may include multiple track lines extending between associated upper and lower stations for loading, launching, receiving, and unclipping, respectively, riders of trolleys on the zip lines. A system of mechanical and electronic interlocks provides safety for users in remote locations, enabling individual riders to operate trolleys, including attaching and dis-attaching the trolleys from various track lines, unattended by other workers or employees of the canopy tour operation. Mechanical interlocks assure that a trolley cannot be properly engaged with a launch block on a track line until all such interlocks are properly closed. A master computer may communicate through a network, with all stations to verify and identify times and locations of users.