Ultrasonic Transducer Zipper Array for Needle Tracking

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Solution Overview

Problem

Current ultrasonic systems face challenges in accurately determining the position and trajectory of needles during medical procedures due to 'needle not in plane' issues, where the needle only partially intersects the image plane, leading to difficulties in precise control and potential misdirection.

Innovation Solution

A two-longitudinal-plane linear ultrasonic transducer with a zipper array of transducing elements that employs an incomplete mixing technique of bilateral soundwaves to reconstruct a central image plane, mitigating blind zones and providing stereotactic perception beyond single image planes, allowing for improved needle visualization and navigation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single longitudinal plane transducer is used, then the device complexity is low, but the measurement precision of needle position and trajectory is insufficient due to needle not in plane problem

Engineering Contradiction:
Improveneedle position and trajectory detection accuracyVSAvoidtransducer array configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The transducer array is segmented into multiple independent longitudinal planes (at least two), each capable of detecting soundwaves independently. This segmentation allows the system to detect needles from multiple planes simultaneously, resolving the needle not in plane problem while maintaining manageable complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single 2D image plane to multiple 3D longitudinal planes by adding the elevation dimension. This dimensional expansion enables stereotactic perception and allows detection of needles that are not confined to a single plane, significantly improving measurement precision

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If multiple tilted image planes are collected to confirm needle moving direction, then the measurement precision improves, but the ease of operation deteriorates due to dependence on user experience and repeated transducer rotation

Engineering Contradiction:
Improveneedle moving direction confirmationVSAvoiduser operation simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system preliminarily establishes multiple longitudinal detection planes before needle insertion, creating a pre-configured stereotactic detection framework. This preliminary action eliminates the need for post-insertion transducer rotation and manual plane tilting, making the operation simpler and more reliable

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system provides real-time feedback by simultaneously displaying multiple longitudinal image planes, allowing automatic confirmation of needle moving direction without relying on user experience. The feedback mechanism guides the needle trajectory through objective, multi-plane visual information

Inventive Principle:
Principle #23Feedback

3Measurement precision

If two longitudinal planes are used with gap between columns, then the stereotactic perception is improved, but a blind zone is created in the gap area

Engineering Contradiction:
Improvestereotactic perception capabilityVSAvoiddetection coverage in gap area
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The invention merges the detection capabilities of multiple longitudinal planes by reconstructing a central image plane from soundwaves detected by both left and right columns. This merging eliminates the blind zone in the gap area while preserving the stereotactic perception benefits of multi-plane detection

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The central image plane acts as an intermediary that bridges the gap between the left and right longitudinal planes. It is reconstructed from bilateral soundwaves and provides detection coverage in the previously blind gap area, completing the detection field without requiring physical transducer elements in the gap

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the ability to accurately determine the needle's position and trajectory, reducing the risk of misdirection and improving the precision of needle placement by reconstructing a high-quality central image plane and providing comprehensive stereotactic perception.

Implementation Method 1

A surface of the head is embedded with left column of transducing elements and right column of transducing elements... the transducer can detect the soundwaves from the gap between the left plane and the right image plane

Methodology Applied
Scientific EffectUltrasonic wave generation and detection: Ultrasound

Implementation Method 2

The mixing of bilateral soundwave is used to reconstruct an extra central image plane in addition to the left and the right image plane in the 2L transducer. Herein, the mixing of the bilateral soundwaves mitigates a 'blind zone' caused by a gap between two columns of transducing elements

Methodology Applied
Scientific EffectSoundwave mixing and superposition: Interference

Data Source

PatentUS11850094B2Ultrasonic transducer with zipper array of transducing elements
Publication Date: 2023.12.26 HSIEH CHENG YUAN
  • US11850094B2 patent drawing
  • US11850094B2 patent drawing
  • US11850094B2 patent drawing

AI summary

This invention provides an ultrasonic transducer with a zipper array of transducing elements, which includes a tail and a head. A surface of the head is embedded with a plurality of left transducing elements and a plurality of right transducing elements, wherein each left transducing element at least partially overlaps each right transducing element in an elevation axis.