Zipper Pin-Shaped Assembly Segmentation for Stability

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Solution Overview

Problem

The cooperative operation between conventional zipper assemblies and their inserting pins/fixed pins lacks efficiency and stability, limiting the performance of zipper systems in clothing and accessories.

Innovation Solution

A pin-shaped assembly comprising first and second pin elements with specific structural features, including flange portions, mating portions, and front portions, allowing for detachable connection and improved stability within the zipper head assembly, enhancing the operational efficiency and stability of the zipper system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional inserting pins/fixed pins are used in zipper head assembly, then the structure is simple, but the cooperative operation efficiency and stability between zipper assembly and pins deteriorates

Engineering Contradiction:
Improvecooperative operation stabilityVSAvoidpin structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pin is divided into multiple functional segments: a body portion for insertion, a flange portion with through hole for fixation, and a front portion for engagement. This segmentation allows each part to perform its specific function optimally, improving cooperative operation stability while maintaining reasonable structural complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pin element is designed to be inserted into and nested within the zipper head assembly, with the flange portion fitting through the zipper head and the front portion engaging with zipper teeth. This nesting arrangement ensures stable cooperation between the pin and zipper assembly

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If conventional inserting pins/fixed pins are used in zipper head assembly, then the manufacturing process is simple, but the operational efficiency of zipper system deteriorates

Engineering Contradiction:
Improvezipper operation efficiencyVSAvoidpin assembly structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The pin assembly allows for dynamic insertion and removal operations. The front portion is designed to engage with zipper teeth during zipping operations, while the flange portion with through hole enables easy insertion through the zipper head, improving operational efficiency despite increased structural complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The pin acts as an intermediary element between the zipper head assembly and the zipper teeth. Its specially designed structure with flange portion and front portion mediates the interaction between these components, enabling smooth zipping operations

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10016025B1Zipper head assembly structure and pin-shaped assembly thereof
Publication Date: 2018.07.10 WEIFANG ZHONG CHUAN ZIP FASTENER ACCESSORY CO LTD
  • US10016025B1 patent drawing
  • US10016025B1 patent drawing
  • US10016025B1 patent drawing

AI summary

A zipper head assembly structure includes a pin-shaped assembly. The pin-shaped assembly includes a first pin element and a second pin element. The first pin element includes a first body, a first flange portion, a first mating portion, and a first front portion. The second pin element includes a second body, a second flange portion, a second mating portion, and a second front portion. The first flange portion is projected outwardly from a first left wall of the first body and adjacent to a rear side of the first body. The second flange portion is projected outwardly from a second right wall of the second body and adjacent to a rear side of the second body. The first pin element and the second pin element are detachably connected to each other by matching the first mating portion and the second mating portion.