Zirconium Dioxide Guided Bone Regeneration Device for Defect Reconstruction

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Solution Overview

Problem

Current guided bone regeneration techniques face challenges in achieving optimal bone reconstruction and symmetry, particularly with resorbable membranes that may interfere with bone regeneration and require additional interventions for removal, while non-resorbable membranes can cause tissue irritation and require a second surgery for removal.

Innovation Solution

A guided bone regeneration device made from zirconium dioxide with a three-dimensional shape, manufactured using techniques like 3D printing, that covers the bone defect, allowing for vertical and horizontal augmentation, and includes microperforations for improved angiogenesis and biomaterial access, and a removable design for easy extraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If resorbable membranes are used for guided bone regeneration, then the need for removal surgery is eliminated, but the membranes may interfere with bone regeneration and require additional support materials

Engineering Contradiction:
ImproveEase of removalVSAvoidBone regeneration effectiveness
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent extracts the membrane function from the support structure, using a resorbable membrane alone without additional support materials. The membrane is designed to provide both structural support and biological function, eliminating the need for separate support elements while maintaining regeneration effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent modifies the physical and chemical parameters of the resorbable membrane, specifically its porosity and mechanical strength, to ensure it provides adequate support during bone regeneration while maintaining its resorbable nature. The membrane's degradation rate is controlled to match bone formation rate.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If non-resorbable membranes are used for guided bone regeneration, then structural stability is maintained, but tissue irritation occurs and removal surgery is required

Engineering Contradiction:
ImproveStructural stabilityVSAvoidTissue irritation
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent employs a resorbable membrane that serves its structural support function temporarily during bone regeneration, then degrades and is eliminated by the body. This disposable approach avoids long-term tissue irritation while providing necessary structural stability during the critical regeneration period.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The membrane is designed to be discarded by the body's natural resorption processes after fulfilling its support function. The controlled degradation allows the membrane to be recovered by metabolic processes, eliminating the need for surgical removal and avoiding chronic tissue irritation.

Inventive Principle:
Principle #34Discarding and recovering

3Reliability

If conventional membrane techniques are used, then bone regeneration is attempted, but optimal modeling and symmetry of bone structure are difficult to achieve

Engineering Contradiction:
ImproveBone regenerationVSAvoidBone structure symmetry
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent creates a custom-shaped membrane that copies the precise geometry of the bone defect and desired regeneration outcome. Using imaging data, the membrane is fabricated to match the specific anatomical requirements, ensuring optimal modeling and symmetry of the regenerated bone structure.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent employs asymmetric membrane designs that are specifically tailored to match the unique geometry of each bone defect. Rather than using symmetric or standardized shapes, the membrane is customized to accommodate the asymmetric nature of actual bone defects, improving both fit and regeneration outcome.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS11951230B2Device for guided bone regeneration and production method
Publication Date: 2024.04.09 ZIRBONE
  • US11951230B2 patent drawing
  • US11951230B2 patent drawing
  • US11951230B2 patent drawing

AI summary

The present invention relates to a device for guided bone regeneration, intended for the reconstruction of a buccal bone defect, composed of zirconium dioxide and having a shape which covers said buccal bone defect. The present invention also relates to a method for producing a device of the invention, comprising a step of constructing the device of the invention according to a three-dimensional representation obtained by means of a technique of maxillo-dental imaging of the bone defect.