ZnO Nanoparticle Coated Exfoliated Graphite Anode

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Solution Overview

Problem

Current lithium-ion batteries with graphite anodes have limited capacity and are prone to capacity fading due to poor electrical conductivity and large volume expansion of ZnO nanoparticles during lithiation/delithiation, making them unsuitable for future energy demands.

Innovation Solution

A composite of exfoliated graphite with ZnO nanoparticles, where the degree of graphitization is between 50% to 93%, coated with ZnO nanoparticles, is produced using a simple, scalable method that enhances electrochemical performance by reducing volume expansion and improving conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If ZnO nanoparticles are used as anode material, then theoretical capacity is improved, but electrical conductivity deteriorates

Engineering Contradiction:
Improvetheoretical capacityVSAvoidelectrical conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent creates a composite material consisting of ZnO nanoparticles embedded in a graphite matrix. This composite structure combines the high theoretical capacity of ZnO (978 mAhg-1) with the good electrical conductivity of graphite, thereby resolving the contradiction between capacity improvement and conductivity deterioration.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If ZnO nanoparticles are used as anode material, then theoretical capacity is improved, but volume expansion deteriorates

Engineering Contradiction:
Improvetheoretical capacityVSAvoidvolume expansion
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The graphite matrix acts as a flexible constraint structure that accommodates the volume expansion of ZnO nanoparticles during lithiation/delithiation cycles. The graphite shell prevents the ZnO particles from expanding uncontrollably, maintaining structural stability while allowing the high capacity of ZnO to be utilized.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If graphite anode is used, then electrical conductivity is improved, but theoretical capacity deteriorates

Engineering Contradiction:
Improveelectrical conductivityVSAvoidtheoretical capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The composite structure allows the graphite component to provide electrical conductivity pathways while the ZnO nanoparticles provide high theoretical capacity. The synergistic combination enables the anode to achieve both good conductivity and high capacity, overcoming the limitations of pure graphite anodes.

Inventive Principle:
Principle #40Composite materials

4Quantity of substance

If ZnO nanoparticles are used as anode material, then theoretical capacity is improved, but cycling stability deteriorates

Engineering Contradiction:
Improvetheoretical capacityVSAvoidcycling stability
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The graphite matrix serves as a protective shell that constrains the ZnO nanoparticles, preventing their structural degradation during repeated lithiation/delithiation cycles. This constraint mechanism maintains the structural integrity of ZnO particles, thereby improving cycling stability while preserving high capacity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The composite structure combines the mechanical strength and structural stability of graphite with the high capacity of ZnO. This combination creates an anode material that maintains both high capacity and good cycling stability over extended battery operation.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite exhibits improved specific capacity and cycling stability, making it a more effective anode material for lithium-ion batteries compared to traditional graphite anodes, with the ZnO nanoparticles uniformly coated on exfoliated graphite, reducing volume expansion and enhancing electrical conductivity.

Implementation Method 1

Conversion reaction: ZnO+2Li++2e−↔Zn+Li2O

Methodology Applied
Scientific EffectConversion reaction: Redox Reactions

Implementation Method 2

Alloying-dealloying reaction: Zn+Li++e−↔LiZn

Methodology Applied
Scientific EffectAlloying-dealloying reaction: Redox Reactions

Implementation Method 3

xLi++Cn+xe−↔LixCn

Methodology Applied
Scientific EffectIntercalation reaction: Absorption (physical)

Data Source

PatentUS11594723B2ZnO nanoparticle coated exfoliated graphite composite, method of producing composite and use in Li-ion battery
Publication Date: 2023.02.28 ECKART GMBH & CO KG
  • US11594723B2 patent drawing
  • US11594723B2 patent drawing
  • US11594723B2 patent drawing

AI summary

Composites comprising an exfoliated graphite support material having a degree of graphitization g in an range of 50 to 93%, obtained by XRD Rietveld analysis, which is coated with ZnO nanoparticles. These composites are produced by three different methods: A) (syn) the method comprises the following consecutive steps: i) a Zn(II)salt is dissolved in a solvent ii) graphite and a base are added simultaneously iii) the mixture is stirred under impact of ultrasound iv) the solvent is removed from the suspension or B) (pre) the method comprises the following consecutive steps: i) graphite is suspended in a solvent and exfoliated via impact of ultrasound ii) a Zn(II)salt and a base are added simultaneously forming nano-ZnO particles iii) the mixture is stirred iv) the solvent is removed from the suspension or C) (post) the method comprises the following steps: i) a Zn(II)salt and a base are mixed in a solvent in a first reactor forming nano-ZnO particles ii) graphite is exfoliated via impact of ultrasound in a second reactor iii) both suspensions of i) and ii) are mixed together iv) after step iii) the solvent is removed from the suspension. These coated composites may be tempered in a further step and again coated and again tempered.