ZnO@SiO2@Ag Nanostructures for Antibacterial Applications

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for producing zinc oxide nanostructures with silver coating and a nanometric silicon dioxide layer are inefficient and economically unviable, limiting their application in biological and bio-technological fields due to high costs and complex equipment requirements.

Innovation Solution

The development of ZnO@SiO2@Ag nanostructures, where a zinc oxide seed in the wurtzite crystalline form is surface-coated with silver nanoparticles, with a nanometric silicon dioxide layer interposed between the ZnO seed and the silver nanoparticles, using a synthesis method involving controlled thermal treatment and silver precursor deposition, optimizing the spacing and geometry for enhanced light absorbance and electronic communication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If metallurgical processes are used for ZnO synthesis, then optimal yields and crystalline quality are achieved, but equipment complexity and production costs increase significantly

Engineering Contradiction:
Improvecrystalline qualityVSAvoidequipment complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex metallurgical mechanical/thermal processes with a chemical precipitation method using zinc sulfate and sodium hydroxide in aqueous solution, achieving wurtzite crystalline structure through controlled chemical reaction at low temperatures (25-100°C) without requiring sophisticated equipment

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent optimizes synthesis parameters including pH (10-12), temperature (25-100°C), and reaction time (1-24 hours) to control nucleation and growth of ZnO nanocrystals, achieving high crystalline quality through parameter optimization rather than complex equipment

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If direct coating of silver nanoparticles on ZnO is performed, then simplified structure is achieved, but control over nanoparticle spacing and distribution is insufficient

Engineering Contradiction:
Improvestructure simplicityVSAvoidnanoparticle spacing control
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent introduces a silica dioxide (SiO2) nanometric layer as an intermediary between ZnO and Ag nanoparticles, which acts as a spacer and template to control the spacing and distribution of silver nanoparticles on the ZnO surface

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent performs preliminary deposition of the SiO2 layer on ZnO before introducing silver nanoparticles, establishing a predetermined spacing framework that controls Ag nanoparticle positioning and distribution in subsequent steps

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If high temperature thermal treatment is used for precursor conversion, then complete conversion to ZnO is achieved, but energy consumption increases and material properties may deteriorate

Engineering Contradiction:
Improveconversion completenessVSAvoidenergy consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The patent optimizes thermal treatment parameters to conduct conversion at lower temperatures (25-100°C) over extended periods (1-24 hours), achieving complete precursor conversion while minimizing energy consumption and preserving material properties

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs prolonged thermal treatment at moderate temperatures rather than high-temperature short-duration heating, using extended time periods to achieve complete conversion while maintaining lower energy input and protecting material integrity

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in nanostructures with improved antibacterial, anti-inflammatory, and anti-tumoral properties, capable of efficiently producing singlet oxygen upon visible light irradiation, enhancing their application in pharmaceutical and biomedical fields with improved crystallinity and purity at lower synthesis temperatures.

Implementation Method 1

reduction of a solution of a zinc salt (i.e. zinc sulfate, ZnSO4) by means of a reducer (typically sodium hydroxide, NaOH), thus obtaining a zinc oxide 'precursor'. In the second step, the precursor is subjected to a thermal treatment with the double function of converting the precursor (i.e. Zn(OH)2) in ZnO

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 2

the precursor is subjected to a thermal treatment with the double function of converting the precursor (i.e. Zn(OH)2) in ZnO and of avoiding the formation of intermediate compounds

Methodology Applied
Scientific EffectThermal treatment: Heat Treatment

Implementation Method 3

addition of silver nitrate (AgNO3) and ammonium hydroxide (NH4·OH) to said ZnO nanoparticles, under constant stirring at ambient pressure and temperature, thus obtaining [Ag(NH3)2]+ which, being positively charged, binds to the surface of said ZnO seeds

Methodology Applied
Scientific EffectComplex formation: Chemical Bonding

Implementation Method 4

reduction of [Ag(NH3)2]+ by means of the addition of a reducer for the silver nanoparticles thus obtaining crystalline ZnO nanostructures surface-coated with silver nanoparticles

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentEP3930891B1Synthesis method of zinc oxides nanocrystals coated with silica and decorated with silver nanoparticles
Publication Date: 2024.09.11 TYPEONE BIOMATERIALS SRL
  • EP3930891B1 patent drawingFigure 1
  • EP3930891B1 patent drawingFigure 2
  • EP3930891B1 patent drawingFigure 3

AI summary

Nanostructure comprising a zinc oxide seed (ZnO) in the wurtzite hexagonal crystalline form, surface- coated with silver nanoparticles (Ag), said silver nanoparticles being adhered to the surface of said nanostructure, and being spaced to each other, characterized in that it further comprises a nanometric silicon dioxide layer interposed between said zinc oxide seed and said silver nanoparticles coating.