ZnSnP Quantum Dot Core-Shell Structure for Blue Light Absorption

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Solution Overview

Problem

Current display devices using quantum dots face challenges in improving color reproducibility and luminous efficiency, particularly in achieving high blue light absorption and efficient light emission with existing quantum dot light-emitting elements.

Innovation Solution

A quantum dot with a core containing zinc, tin, and phosphorus, and a shell structure, where the molar ratio of zinc to tin is between 0.1 and 2, is developed, along with a method for preparing these quantum dots by forming a core using elemental zinc, tin, and phosphorus and surrounding it with a shell, enhancing blue light absorption and emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional quantum dots are used in display devices, then the basic light emission function is achieved, but color reproducibility and luminous efficiency are insufficient

Engineering Contradiction:
Improvecolor reproducibilityVSAvoidluminous efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent employs a composite quantum dot structure with a core-shell configuration where the core contains zinc, tin, and phosphorus in specific molar ratios (Zn:Sn = 0.1:1 to 2:1), and the shell is formed from Group II-VI, III-V, or IV-V compounds. This composite structure enables simultaneous optimization of blue light absorption and light emission properties, achieving both improved color reproducibility and luminous efficiency that cannot be obtained with single-material quantum dots

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent systematically varies critical parameters including the molar ratio of zinc to tin in the core (0.1 to 2), the composition and thickness of the shell layer, and the overall quantum dot size (0.5 nm to 5 nm). By optimizing these parameters, the quantum dot achieves peak performance in both absorption and emission characteristics, resolving the contradiction between color quality and luminous efficiency

Inventive Principle:
Principle #35Parameter changes

2Reliability

If quantum dot light-emitting elements are developed to improve color reproducibility, then color quality is enhanced, but service life and luminous efficiency remain insufficient

Engineering Contradiction:
Improvecolor reproducibilityVSAvoidservice life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The core-shell composite structure provides enhanced stability and longevity. The shell layer protects the core quantum dot material from degradation, while the specific composition (Zn-Sn-P core with Group II-VI/III-V/IV-V shell) creates a stable crystal structure that maintains optical properties over time, thereby extending service life while preserving color reproducibility

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs a cost-effective approach by using zinc and tin as primary materials in the core, which are abundant and inexpensive compared to rare earth elements or other precious materials. This economical material selection enables mass production of high-performance quantum dots with extended service life

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of manufacture

If existing quantum dot structures are used, then manufacturing is relatively simple, but blue light absorption capability is insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidblue light absorption
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent optimizes the molar ratio of zinc to tin in the core (0.1 to 2) and controls quantum dot size (0.5 nm to 5 nm) to maximize blue light absorption cross-section. These parameter adjustments enhance absorption capability while maintaining compatibility with conventional colloidal synthesis methods, avoiding the need for complex manufacturing processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The shell layer is specifically designed with materials having high absorption coefficients for blue light (such as ZnS, ZnSe, GaS, InS), creating a localized high-absorption region around the core. This local quality enhancement boosts overall blue light absorption without requiring changes to the bulk material composition or manufacturing complexity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed quantum dot structure achieves high blue light absorption and improved luminous efficiency, leading to enhanced color reproducibility and prolonged service life in display devices.

Implementation Method 1

the quantum dot may have a weight absorption coefficient equal to or greater than about 350 mL·g−1·cm−1 with respect to a wavelength of about 450 nm

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

a light-emitting element using quantum dots as a light-emitting material

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20240150651A1Quantum dot, method for preparing the quantum dot, and display device comprising the quantum dot
Publication Date: 2024.05.09 SAMSUNG DISPLAY CO LTD
  • US20240150651A1 patent drawing
  • US20240150651A1 patent drawing
  • US20240150651A1 patent drawing

AI summary

Embodiments provide a quantum dot that includes a core including zinc (Zn), tin (Sn) and phosphorus (P), and a shell surrounding the core, wherein a molar ratio of a number of moles of zinc to a number of moles of tin is in a range of about 0.1 to about 2. The quantum dots have high luminous efficiency and color purity.