Zone ECU Timing Synchronization for Distributed Vehicle Actuators

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Solution Overview

Problem

In vehicle automation systems, integrating arithmetic processing and control functions into a central processing unit leads to synchronization issues with actuators due to increased signal lines, resulting in timing deviations in lighting and buzzer operations across different units.

Innovation Solution

A vehicle control system is implemented where actuators are synchronously controlled through a network configuration with zone ECUs acting as hubs, using Ethernet for time synchronization and CAN-FD for asynchronous communication, allowing timing adjustments to ensure synchronized operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If control functions are integrated into a central processing unit, then device complexity is reduced and automation is improved, but synchronization precision of distributed actuators deteriorates due to different signal paths

Engineering Contradiction:
Improvecontrol system structureVSAvoidactuator synchronization timing
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent segments the control system into a central processing unit and multiple zone ECUs distributed throughout the vehicle. Each zone ECU is responsible for controlling actuators in its specific zone, which reduces the signal path length from the central unit to actuators and improves synchronization timing while maintaining the integrated control architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces zone ECUs as intermediary devices between the central processing unit and distributed actuators. These zone ECUs receive control signals from the central unit and relay them to actuators in their respective zones, thereby compensating for signal path differences and ensuring synchronized actuator operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If zone ECUs adjust blinking timing independently, then synchronization precision is improved, but device complexity increases due to timing adjustment mechanisms

Engineering Contradiction:
Improveactuator synchronization timingVSAvoidtiming adjustment mechanism
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements dynamic timing adjustment where zone ECUs can independently modify their blinking timing based on their distance from the central processing unit. This dynamic adjustment mechanism allows each zone ECU to compensate for signal transmission delays automatically, achieving synchronization without complex centralized timing control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies preliminary timing adjustment where zone ECUs pre-calculate and set their blinking timing offsets based on their position in the network before actual operation begins. This preliminary configuration simplifies the runtime control logic while ensuring synchronized actuator operation throughout the vehicle.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4001011B1Vehicle control system
Publication Date: 2024.04.03 MAZDA MOTOR CORP
  • EP4001011B1 patent drawingFigure 1
  • EP4001011B1 patent drawingFigure 2
  • EP4001011B1 patent drawingFigure 3

AI summary

A vehicle control system includes a plurality of zone ECUs (2) and a central processing unit (10). Each zone ECU (2) outputs a blinking timing signal for blinking a blinker (L) installed in a vehicle (1) on the basis of a blinking control signal received from the central processing unit (10). Furthermore, the zone ECUs (2) are configured to be connected to each other via a local network, share blinking timing information of the blinker (L) with another zone ECU (2) via the local network, and adjust a blinking timing signal of the zone ECUs (2) on the basis of the shared information.