Zoned radiant heating system and method

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Solution Overview

Problem

Conventional zoned radiant heating systems lack centralized control, leading to inefficiencies in energy usage and maintenance, as traditional wax thermostatic valves are passively responsive to temperature changes and require no external power source, making them unsuitable for coordinated system control.

Innovation Solution

The implementation of electronic thermostatic radiator valves that communicate with a system controller to selectively open and close, allowing for centralized control of heating fluid supply based on aggregated demand signals from radiators and domestic hot water sources, enabling the boiler to be automatically deactivated when no heat is required, thus optimizing energy usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If electronic thermostatic radiator valves are used instead of wax motors, then centralized system control capability is improved, but power consumption increases

Engineering Contradiction:
Improvecentralized system control capabilityVSAvoidpower consumption
Core Design Contradiction:
Extent of automationVSUse of energy by moving object

Solution Approach 1:

The system implements feedback control by having radiator valves communicate demand signals to a system controller, which monitors aggregate demand and provides feedback control of the boiler operation. The controller receives signals from multiple radiator valves and adjusts boiler operation based on the aggregate demand, creating a closed-loop control system that optimizes energy usage while maintaining centralized control capability.

Inventive Principle:
Principle #23Feedback

2Reliability

If the boiler operates continuously to meet potential heating demands, then system reliability is improved, but energy waste increases

Engineering Contradiction:
Improvesystem reliabilityVSAvoidenergy waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system transitions from continuous boiler operation to periodic operation by using demand signals from radiator valves to control when the boiler operates. The boiler operates periodically only when aggregate demand from the heating system exceeds a threshold, eliminating continuous operation and associated energy waste while maintaining system reliability through on-demand response.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The heating system implements self-service control where radiator valves automatically communicate their heating demand to the system controller, which then autonomously determines when the boiler should operate. This eliminates the need for continuous boiler operation or manual control, allowing the system to self-regulate based on actual heating needs and reduce energy waste.

Inventive Principle:
Principle #25Self-service

3Device complexity

If traditional wax thermostatic valves are used, then device complexity is reduced, but adaptability to centralized control systems is worsened

Engineering Contradiction:
Improvedevice complexityVSAvoidadaptability to centralized control systems
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system achieves universality by designing radiator valves that perform multiple functions: they provide local thermal control like traditional valves while also communicating demand signals to the centralized system controller. This multi-functionality allows the valves to operate independently for basic control while simultaneously integrating with the centralized control system, resolving the contradiction between simplicity and adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances energy efficiency by automatically deactivating the boiler during zero aggregate demand, reducing unnecessary energy consumption and extending the life of power supplies used by the valves, thereby improving user experience and reducing maintenance needs.

Implementation Method 1

Traditional thermostatic valves comprise wax motors that open and close due to thermal expansion of a wax material driven by changes in environmental temperature

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

a boiler configured to heat heating fluid and sources of demand configured to use the heating fluid from the boiler

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

radiators distributed in different zones of a building... to radiantly heat the respective rooms

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS11047583B2Zoned radiant heating system and method
Publication Date: 2021.06.29 SCHNEIDER ELECTRIC CONTROLS UK LTD
  • US11047583B2 patent drawing
  • US11047583B2 patent drawing
  • US11047583B2 patent drawing

AI summary

A heating fluid control system determines the aggregated demand for heating fluid from a plurality of sources of demand in a building and deactivates a boiler that provides the heating fluid when the aggregated demand is zero. The sources of demand can include radiators and domestic hot water fixtures. Valves that control the flow of heating fluid from the boiler to these sources of demand can transmit signals representative of the position of the valve. A controller can use these signals and other signals to determine the demand for heating fluid from each source of demand. The controller evaluates the signals to determine the aggregate system demand. And after deactivating the boiler, the controller can reactivate the boiler when the aggregate system demand is determined to be non-zero. Methods of using such heating systems are also disclosed.