Zirconium-Modified Lithium Cobalt Oxide Cathode for Battery Safety

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Solution Overview

Problem

Lithium ion secondary batteries using lithium cobalt composite oxide face challenges with cycle characteristics, low-temperature heavy load performance, and safety, particularly when zirconium is added as a coarse or micro powder, which compromises capacitance and safety.

Innovation Solution

A cathode active material is developed by mixing zirconium-containing lithium cobalt composite oxide with lithium cobalt composite oxide, where zirconium is incorporated within specific composition and particle size ranges to enhance capacitance, cycle stability, and safety, and the battery is constructed with a non-aqueous electrolyte and optimized electrode structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If zirconium is added as coarse or micro powder to lithium cobalt composite oxide, then high capacitance is achieved, but safety deteriorates remarkably

Engineering Contradiction:
ImprovecapacitanceVSAvoidsafety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the particle size parameter of zirconium-containing lithium cobalt composite oxide to a specific range (10-30 μm arithmetic mean diameter) to achieve high capacitance while maintaining safety. This parameter optimization resolves the contradiction by finding the optimal particle size that balances capacitance enhancement with safety requirements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system by mixing zirconium-containing lithium cobalt composite oxide with conventional lithium cobalt composite oxide in a specific weight ratio (95:5 to 50:50). This composite approach allows the benefits of zirconium addition (high capacitance) while mitigating its negative effects (safety deterioration) through proper composition control.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If zirconium is added to lithium cobalt composite oxide, then low-temperature output characteristics are improved, but cycle characteristics deteriorate

Engineering Contradiction:
Improvelow-temperature output characteristicsVSAvoidcycle characteristics
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The patent optimizes the particle size parameter of zirconium-containing lithium cobalt composite oxide (10-30 μm arithmetic mean diameter) to simultaneously improve low-temperature output characteristics and maintain good cycle characteristics. This parameter control prevents the deterioration of cycle life while achieving better low-temperature performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent forms a composite material by combining zirconium-containing lithium cobalt composite oxide with conventional lithium cobalt composite oxide in controlled proportions. This composite structure allows the zirconium component to enhance low-temperature performance while the conventional component maintains cycle stability, resolving the contradiction between these two performance aspects.

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If lithium cobalt composite oxide is used to achieve high voltage and high energy density, then battery capacitance increases, but voltage drop at large-output discharge at low temperature increases

Engineering Contradiction:
Improveenergy densityVSAvoidvoltage drop at low temperature
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The patent creates a composite cathode material by mixing zirconium-containing lithium cobalt composite oxide with conventional lithium cobalt composite oxide. The zirconium-containing component improves low-temperature discharge characteristics by reducing voltage drop, while the conventional component maintains the high voltage and energy density properties, thus resolving the contradiction between energy density and low-temperature performance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the battery's high capacitance, cycle characteristics, and low-temperature heavy load performance while ensuring safety, by using zirconium-containing lithium cobalt composite oxide in combination with lithium cobalt composite oxide within defined composition and particle size limits.

Implementation Method 1

a cathode active material in which a first composite oxide and a second composite oxide are mixed, the first composite oxide being a zirconium-containing lithium cobalt composite oxide containing zirconium Zr as a sub-component element in a lithium cobalt composite oxide

Methodology Applied
Scientific EffectElectrochemical reactions: Redox Reactions

Data Source

PatentUS7442469B2Cathode active material and non-aqueous electrolyte secondary battery
Publication Date: 2008.10.28 MURATA MFG CO LTD
  • US7442469B2 patent drawing
  • US7442469B2 patent drawing
  • US7442469B2 patent drawing

AI summary

A cathode with a cathode active material is provided. The cathode active material is obtained by mixing a zirconium-containing lithium cobalt composite oxide containing zirconium as a sub-component element in a first lithium cobalt composite oxide expressed by a formula LitCoMsO2 (where M is at least one kind of element selected from Fe, V, Cr, Ti, Mg, Al, B, and Ca; 0≦s≦0.03; 0.05≦t≦1.15), and a second lithium cobalt composite oxide expressed by a formula LixCol-yAyO2 (where A is at least one kind of element selected from Mg and Al; 0.05≦x≦1.15; 0≦y≦0.03).