ZVS Assist Snubber Circuit Using MOSFET Nonlinear Capacitance

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Solution Overview

Problem

Conventional voltage converters face inefficiencies due to switch voltage and current stresses, leading to low efficiency power conversion, despite the use of snubber circuits to suppress spikes and leakage inductance.

Innovation Solution

A voltage converter topology with a snubber circuit featuring a super junction MOSFET as a snubber switch, where the snubber switch is not actively controlled, utilizing its nonlinear capacitance to clamp the drain voltage to near zero, eliminating the need for a bleed resistor and complex control circuitry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a conventional snubber circuit with actively controlled switch is used, then switch voltage spikes are suppressed, but device complexity and control circuitry requirements increase

Engineering Contradiction:
Improveswitch voltage spikesVSAvoidcontrol circuitry
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The snubber switch utilizes its intrinsic nonlinear capacitance characteristic to automatically clamp voltage spikes without requiring external control signals. The capacitance varies with voltage, providing self-regulating protection that eliminates complex control circuitry while maintaining spike suppression functionality.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention exploits the voltage-dependent capacitance parameter of the super junction MOSFET, where capacitance changes dynamically with applied voltage. This parameter variation enables the snubber to adapt its behavior automatically, clamping voltage spikes during high-voltage events while remaining transparent during normal operation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a snubber circuit with bleed resistor is used, then capacitor charge is removed each cycle, but conduction losses and EMI increase

Engineering Contradiction:
Improvecapacitor charge removalVSAvoidconduction losses and EMI
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention removes the bleed resistor component entirely from the snubber circuit. Instead of dissipating charge through resistive losses, the circuit relies on the nonlinear capacitance to naturally manage voltage, eliminating the source of conduction losses and associated EMI while maintaining capacitor charge removal functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention converts what would traditionally be a harmful dissipative element (the bleed resistor causing losses) into a beneficial nonlinear capacitive element that provides voltage clamping. The super junction MOSFET's inherent capacitance, rather than being a parasitic effect, becomes the active mechanism for spike suppression without the drawbacks of resistive discharge.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Power

If conventional voltage converter topology is used, then power conversion is achieved, but switch voltage and current stresses result in low efficiency

Engineering Contradiction:
Improvepower conversionVSAvoidswitch losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The nonlinear capacitance of the snubber switch provides preemptive voltage clamping before destructive voltage spikes can develop. By establishing a voltage ceiling through the capacitance characteristic, the circuit cushions the main switch against excessive stress, reducing switching losses and improving overall efficiency while maintaining power conversion functionality.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves zero-voltage switching (ZVS) with reduced conduction losses and spurious EMI, enhancing the overall efficiency of the power conversion process.

Implementation Method 1

utilizing its nonlinear capacitance to clamp the drain voltage to near zero

Methodology Applied
Scientific EffectNonlinear capacitance: Capacitance

Data Source

PatentUS11929682B2ZVS assist snubber for switching converter
Publication Date: 2024.03.12 AES GLOBAL HLDG PTE LTD
  • US11929682B2 patent drawing
  • US11929682B2 patent drawing
  • US11929682B2 patent drawing

AI summary

A voltage converter comprising a voltage input, a transformer comprising a primary winding coupled with the voltage input, a main switch coupled at a node with the primary winding, a snubber circuit coupled with the voltage input and with the node, the snubber circuit comprising a controllable switch having a gate and a source. A control circuit is coupled with the main switch and configured to turn the main switch on and off to convert an input voltage supplied to the voltage input to an output voltage distinct from the input voltage. The gate is coupled with the source to prevent the controllable switch from turning on.