Zwitterion-Containing Membranes for High Permeability and Selectivity

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Solution Overview

Problem

Filtration membranes face challenges with low permeability, fouling, and poor selectivity, which hinder energy efficiency and productivity in industries like food, beverage, and pharmaceuticals.

Innovation Solution

Development of anti-fouling membranes with a statistical copolymer containing zwitterionic and hydrophobic repeat units, which form interconnected hydrophilic domains for high water permeability and selectivity, and a support layer with specific pore sizes to prevent fouling and enhance separation capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional filtration membranes are used, then selectivity is maintained, but permeability is low and fouling occurs

Engineering Contradiction:
ImproveselectivityVSAvoidpermeability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The membrane incorporates zwitterionic groups specifically at the pore surfaces and within the selective layer, creating localized hydrophilic regions that repel foulants while maintaining the overall membrane structure. This local modification of surface properties enhances water permeability and anti-fouling performance without compromising selectivity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The membrane is constructed as a composite material combining zwitterionic polymers (such as sulfobetaine methacrylate) with hydrophobic polymer matrices. This composite structure creates interconnected hydrophilic domains that facilitate water transport while the hydrophobic matrix provides structural integrity and selective separation, simultaneously improving permeability and maintaining selectivity

Inventive Principle:
Principle #40Composite materials

2Reliability

If membrane pore size is reduced to improve selectivity, then selectivity increases, but permeability decreases

Engineering Contradiction:
ImproveselectivityVSAvoidpermeability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The membrane utilizes a controlled porous structure with specific pore size distribution (0.5-5 nm effective pore size) created through self-assembly of zwitterionic repeat units. The porous architecture provides defined transport pathways that maintain high selectivity while the interconnected hydrophilic domains within pores enhance water flux through reduced resistance

Inventive Principle:
Principle #31Porous materials

3Reliability

If filtration continues over time, then separation is maintained, but fouling increases and productivity decreases

Engineering Contradiction:
Improveseparation performanceVSAvoidflux
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The zwitterionic groups on the membrane surface create a preliminary anti-fouling barrier through electrostatic repulsion and hydration effects. This pre-established protective layer prevents foulant adhesion and absorption before they can accumulate, maintaining flux and separation performance over extended filtration periods

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The membrane converts the typically harmful hydrophobic interactions that cause fouling into a beneficial anti-fouling mechanism by incorporating zwitterionic groups that create strong hydration shells. These hydration shells transform the membrane surface from a fouling-prone state to a fouling-resistant state, maintaining productivity over time

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membranes exhibit high water permeability, low irreversible flux loss, and effective separation of molecules based on size, with improved resistance to fouling and energy efficiency, making them suitable for desalination, wastewater treatment, and pharmaceutical applications.

Implementation Method 1

The selective layer contains effective pores (i.e., channels that allow molecules or particles to pass through) formed by self-assembly of the zwitterionic repeat units

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 2

High selectivity, very important in every application, depends on membrane pore size

Methodology Applied
Scientific EffectSize exclusion: Molecular Sieve

Data Source

PatentUS11421061B2Zwitterion-containing membranes
Publication Date: 2022.08.23 TRUSTEES OF TUFTS COLLEGE
  • US11421061B2 patent drawing
  • US11421061B2 patent drawing
  • US11421061B2 patent drawing

AI summary

Disclosed is a statistical copolymer that includes both zwitterionic repeat units and hydrophobic repeat units, and a filtration membrane that contains a selective layer formed of the statistical copolymer. Also disclosed are methods of preparing the above-described filtration membrane.