Zwitterionic Binder Electrodes for Capacitive Deionization

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Solution Overview

Problem

Capacitive deionization devices face challenges in efficiently removing ions from hard water, which can lead to lime scale formation and energy inefficiencies, and existing technologies lack effective, environmentally-friendly solutions for desalination and ion removal.

Innovation Solution

An electrode binder composition for capacitive deionization devices is developed, comprising a first hydrophilic polymer with a zwitterionic functional group, a cross-linkable functional group, a cross-linking agent, and an ion exchange group, combined with an electrode active material and conductive material, applied to a current collector to form electrodes that enhance ion removal efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional electrode materials are used in capacitive deionization devices, then the device structure is simple, but ion removal efficiency is insufficient for hard water

Engineering Contradiction:
Improveion removal efficiencyVSAvoidelectrode composition complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs composite electrode materials comprising conductive polymers (such as polyaniline, polythiophene, or their derivatives) combined with metal oxides (such as MnO2, Fe3O4, or TiO2) or carbon materials (such as graphene, carbon nanotubes). This composite structure synergistically enhances ion removal efficiency through multiple mechanisms: the conductive polymer provides high surface area and electrochemical activity, while the metal oxide or carbon component contributes to electrical conductivity and structural stability, thereby resolving the contradiction between simple structure and high ion removal efficiency.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes porous electrode structures with controlled pore sizes and distributions to maximize surface area available for ion adsorption. The porous architecture allows efficient ion transport while maintaining high capacity for mineral ion removal from hard water, thus improving productivity without proportionally increasing device complexity.

Inventive Principle:
Principle #31Porous materials

2Productivity

If high potential difference is applied to remove ions efficiently, then ion removal efficiency improves, but energy consumption increases

Engineering Contradiction:
Improveion removal efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the electrochemical parameters of the electrode materials, including operating potential range, charge-discharge rates, and electrode surface properties, to achieve high ion removal efficiency at lower applied voltages. The modified electrode materials exhibit enhanced capacitance and ion adsorption capacity that allow effective hard water treatment at reduced energy input compared to conventional electrodes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces high-energy mechanical or thermal ion removal methods with electrochemical adsorption mechanisms. The electrochemically active electrode materials facilitate ion removal through redox reactions and electrostatic attraction at low potentials, substituting energy-intensive processes with more efficient electrochemical mechanisms that reduce overall energy consumption.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If conventional electrode materials are used, then manufacturing is simple, but the device cannot effectively remove both hard components and harmful ions

Engineering Contradiction:
Improveremoval of harmful ions and hard componentsVSAvoidelectrode manufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent designs electrode materials with multi-functional capabilities that simultaneously address multiple water quality issues. The conductive polymer-metal oxide composite structures provide both hard water softening (calcium and magnesium ion removal) and elimination of harmful ions (such as heavy metals, nitrates, and other contaminants) through combined electrochemical adsorption mechanisms, enabling one electrode system to perform multiple treatment functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If standard electrode binders are used, then the electrode structure is stable, but ion exchange capacity and hydrophilicity are insufficient

Engineering Contradiction:
Improveelectrode structure stabilityVSAvoidion exchange capacity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent employs composite binder systems that combine conductive polymers with ion-exchange functional groups or hydrophilic polymers. This composite binder structure maintains electrode mechanical integrity and structural stability while simultaneously providing enhanced ion exchange capacity and improved hydrophilicity, allowing the electrode to effectively interact with and remove ions from hard water without compromising structural reliability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrode composition significantly improves ion removal efficiency, reduces energy consumption, and provides an environmentally-friendly method for converting hard water into soft water, suitable for various applications including seawater desalination.

Implementation Method 1

a first hydrophilic polymer including a first structural unit including a zwitterionic functional group... and an ion exchange group

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 2

the anionic components and the cationic components among the dissolved ions are adsorbed and concentrated onto the anode and the cathode, respectively

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

a second structural unit including a cross-linkable functional group... and a cross-linking agent

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Implementation Method 4

an electrode composition for a capacitive deionization device including the binder composition and an electrode active material

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 5

a capacitive deionization device including the electrode for a capacitive deionization device... porous electrodes having nano-sized pores

Methodology Applied
Scientific EffectPorosity: Porosity

Data Source

PatentUS10376874B2Electrode composition for capacitive deionization device, and electrode for capacitive deionization device containing the same
Publication Date: 2019.08.13 SAMSUNG ELECTRONICS CO LTD
  • US10376874B2 patent drawing
  • US10376874B2 patent drawing
  • US10376874B2 patent drawing

AI summary

Provided are a binder composition for an electrode for a capacitive deionization device including a first polymer including a first structural unit including a zwitterionic functional group and a second structural unit including a cross-linkable functional group, a cross-linking agent, and ionic functional group, an electrode for a capacitive deionization device including the composition, a capacitive deionization device including the electrode, and a method of removing ions from a fluid using the device.