Zwitterionic Separator Coating for Lithium-Sulfur Battery Polysulfide Inhibition

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Solution Overview

Problem

Lithium-sulfur batteries face challenges with polysulfide compound elution leading to active material loss and reduced cycle stability, as existing solutions either destabilize the host material or increase interfacial resistance, necessitating an alternative approach to inhibit polysulfide diffusion.

Innovation Solution

A method involving the formation of a thin zwitterionic coating on a porous separator substrate using zwitterionic functional groups, which chemically bonds with polysulfide compounds to prevent elution and enhance ion conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a two-dimensional nanosheet material is stacked on the separator to inhibit polysulfide elution, then polysulfide elution is inhibited, but the separator thickness increases and energy density decreases

Engineering Contradiction:
Improvepolysulfide elution inhibitionVSAvoidseparator thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The invention extracts only the essential functional property (polysulfide binding capability) from complex two-dimensional nanosheet materials and implements it through simple zwitterionic functional groups that can be grafted onto the separator surface, eliminating the need for thick coating layers

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The zwitterionic coating is applied only on the surface of the separator where polysulfide interaction occurs, rather than using bulk thick coatings. This localized functionalization maintains the separator's thinness while providing effective polysulfide elution inhibition through surface chemistry

Inventive Principle:
Principle #3Local quality

2Reliability

If a solid electrolyte interphase is formed on the lithium negative-electrode to protect the electrode, then electrode protection is improved, but interfacial resistance increases and polarization is caused

Engineering Contradiction:
Improveelectrode protectionVSAvoidinterfacial resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The zwitterionic coating on the separator acts as an intermediary that chemically binds polysulfides before they reach the lithium negative-electrode, protecting the electrode without forming a thick resistive interphase layer that would increase interfacial resistance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective function is extracted from the electrode surface itself and transferred to the separator coating, allowing the electrode to remain exposed and maintain low interfacial resistance while the separator provides the protective binding function

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If a mixture slurry of two-dimensional nanosheet material and binder material is stacked on the separator, then polysulfide elution is inhibited, but the manufacturing process becomes complicated

Engineering Contradiction:
Improvepolysulfide elution inhibitionVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention removes the complex two-dimensional nanosheet synthesis and stacking process entirely, retaining only the essential polysulfide binding function through simple zwitterionic functional group grafting that can be performed using standard surface modification techniques

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the approach from physical stacking of complex nanosheet structures to chemical grafting of simple functional groups, transforming a mechanically complex manufacturing process into a chemically simple surface treatment process

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The zwitterionic coating effectively inhibits polysulfide elution, improves ion conductivity, and maintains the separator's thinness and lightness, leading to enhanced cycle stability and high output characteristics of lithium-sulfur batteries.

Implementation Method 1

a modified separator surface via a monolayer surface functionalization using a zwitterionic functional group achieves the polysulfide elution inhibition

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Data Source

PatentUS11695187B2Functionalized separator having zwitterionic coating and method of fabricating thereof
Publication Date: 2023.07.04 RES & BUSINESS FOUND SUNGKYUNKWAN UNIV
  • US11695187B2 patent drawing
  • US11695187B2 patent drawing
  • US11695187B2 patent drawing

AI summary

Disclosed is a method for manufacturing a functionalized separator having a zwitterionic coating thereon. The method includes preparing a porous separator; coating a linker on a surface of the porous separator; and chemically reacting zwitterions with the linker such the zwitterions are grafted to the linker on the surface of the separator. The zwitterions grafted to the linker acts as a monolayer to functionalize the surface of the separator. The functionalized separator may disallow elution of polysulfide compound in a lithium-sulfur battery. Further, the functionalized separator may increase ion conductivity of electrolyte of the lithium-sulfur battery and thus ensure high output characteristics.