Zwitterionic Surfactant Foaming Mixture for Carbonate Reservoirs

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Solution Overview

Problem

Current foaming agents used in enhanced oil recovery (EOR) for carbonate reservoirs face challenges in achieving necessary viscosity and stability due to high salinity, hard water, and temperature conditions, leading to decreased hydrocarbon recovery.

Innovation Solution

A foaming mixture comprising a zwitterionic surfactant, an omega-3-acid ethyl ester, and an aqueous salt solution, specifically eicosapentaenoic acid ethyl ester and docosahexaenoic acid ethyl ester, is introduced to enhance viscosity and stability, improving hydrocarbon displacement and recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If nonionic surfactants are used as foaming agents in EOR, then the foaming agents can be injected into carbonate reservoir formations, but the viscosity and stability properties are insufficient under high salinity and temperature conditions

Engineering Contradiction:
Improvefoam stabilityVSAvoidhigh salinity and temperature effects
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical parameters of the surfactant from nonionic to zwitterionic type, which fundamentally alters the molecular structure and charge characteristics. This parameter change enables the surfactant to maintain stability and effectiveness under high salinity (greater than 57,670 ppm) and elevated temperature conditions that cause nonionic surfactants to fail

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite foaming system by combining zwitterionic surfactants with specific co-surfactants and salts. This composite formulation synergistically enhances foam stability and viscosity under harsh reservoir conditions, overcoming the limitations of individual nonionic surfactant components

Inventive Principle:
Principle #40Composite materials

2Productivity

If typical foaming agents are used in carbonate reservoir formations, then injection can proceed, but hydrocarbon recovery levels decrease due to insufficient viscosity enhancement

Engineering Contradiction:
Improvehydrocarbon recoveryVSAvoidfoam viscosity
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent changes the physical parameter of foam viscosity by employing zwitterionic surfactants that generate higher viscosity foams compared to nonionic surfactants. This viscosity enhancement improves the displacement efficiency and sweep coverage, directly increasing hydrocarbon recovery from carbonate reservoirs

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replicates and optimizes the successful application model of foam flooding from other reservoir types by adapting zwitterionic surfactant formulations specifically for carbonate reservoir conditions, thereby achieving improved hydrocarbon recovery through proven foam mechanisms

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The foaming mixture demonstrates increased viscosity and stability, leading to enhanced hydrocarbon recovery by increasing foam half-life and reducing bubble size, thereby improving volumetric sweep efficiency in carbonate reservoirs.

Implementation Method 1

a zwitterionic surfactant, an omega-3-acid ethyl ester, and aqueous salt solution

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 2

foaming mixture may include a zwitterionic surfactant, an omega-3-acid ethyl ester, and aqueous salt solution

Methodology Applied
Scientific EffectFoam: Foam

Data Source

PatentUS11299664B2Foaming mixtures and methods of use thereof
Publication Date: 2022.04.12 SAUDI ARABIAN OIL CO
  • US11299664B2 patent drawing

AI summary

Fluids injected into a carbonate reservoir formation during Enhanced Oil Recovery (EOR) may include a foaming mixture that includes a zwitterionic surfactant, an omega-3-acid ethyl ester, and aqueous salt solution. The omega-3-acid ethyl ester may include eicosapentaenoic acid ethyl ester, docosahexaenoic acid ethyl ester, or combinations thereof. The foaming mixtures may be incorporated into methods for enhancing hydrocarbon recovery in a carbonate reservoir formation. The methods may include introducing the foaming mixture to the carbonate reservoir formation such that any hydrocarbon present in the carbonate reservoir formation is displaced by the foaming mixture and is recoverable from the carbonate reservoir formation.