Zwitterionic Surfactants for Enhanced Oil Recovery

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Solution Overview

Problem

Current enhanced oil recovery (EOR) methods face challenges in effectively reducing interfacial tension between oil and water in reservoirs, limiting the recovery of oil due to high capillary forces and varying reservoir conditions such as salinity and temperature, necessitating the development of surfactants that can be tailored for specific geological structures.

Innovation Solution

The development of zwitterionic surfactants with a (sulfo)betaine group, specifically formulated through a three-step process involving decarboxylative ketonization, reductive amination, and grafting, allowing for the creation of surfactants with tailored hydrophobic chains and polar moieties, which can be used to reduce interfacial tension and improve oil recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional surfactants are used for EOR, then interfacial tension reduction is achieved, but the surfactants cannot be sufficiently tailored to specific geological structures and reservoir conditions

Engineering Contradiction:
Improvetailoring to specific geological structuresVSAvoidsurfactant formulation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating surfactants with specific hydrophobic chain lengths and structures tailored to match the local geological structure of different reservoirs. The surfactant molecules are designed with particular carbon chain lengths (e.g., C12-C18) that correspond to the specific rock pore structures and reservoir conditions, allowing optimized interaction at different locations within the reservoir system.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs parameter changes by systematically varying the molecular parameters of the surfactants, including hydrophobic chain length, hydrophilic group type (carboxylate vs. sulfonate), and overall molecular structure. These parameter modifications allow the surfactants to be customized for different reservoir conditions such as salinity, temperature, and rock composition, thereby improving adaptability without excessive formulation complexity.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high pressure is applied to overcome capillary forces, then oil recovery is improved, but energy consumption increases

Engineering Contradiction:
Improveoil recoveryVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent replaces the mechanical approach of using high pressure to overcome capillary forces with a chemical solution. The customized surfactants chemically interact with the oil-water interface and reservoir rock, reducing interfacial tension and improving wetting properties. This chemical mechanism enables oil recovery at lower pressures, thereby reducing energy consumption while maintaining or improving productivity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical-chemical parameters of the fluid system by introducing surfactants that modify interfacial tension, contact angle, and fluid viscosity. These parameter changes enable the system to overcome capillary forces through chemical means rather than mechanical pressure, reducing the energy input required for oil recovery while maintaining effective productivity.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If surfactants are used to reduce interfacial tension, then oil recovery is improved, but the formulation must be finely tuned for each reservoir condition increasing development time

Engineering Contradiction:
Improveoil recoveryVSAvoiddevelopment time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-designing and pre-characterizing a library of surfactant formulations with different molecular structures and properties before field deployment. The surfactants are synthesized and tested in advance under various simulated reservoir conditions, allowing the most suitable formulation to be selected and deployed quickly without time-consuming on-site formulation development.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses parameter changes by establishing structure-activity relationships that predict surfactant performance based on molecular parameters. This allows rapid selection and optimization of surfactant formulations for specific reservoir conditions without requiring extensive trial-and-error testing, thereby reducing development time while maintaining high oil recovery efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These surfactants effectively lower interfacial tension, enabling improved oil recovery by overcoming capillary forces and adapting to varying reservoir conditions, thus enhancing the recovery of oil from natural reservoirs.

Implementation Method 1

the use of detergent-like surfactants to help lower the interfacial tension between the crude oil in the reservoir and the injected brine

Methodology Applied
Scientific EffectInterfacial tension reduction: Surface Tension

Implementation Method 2

Overcoming the capillary forces requires either a high pressure or a very considerable reduction in the interfacial tension between water and oil which is targeted through the use of surfactants

Methodology Applied
Scientific EffectCapillary forces: Capillary Pressure

Data Source

PatentUS11028315B2Zwitterionic surfactants suitable for enhanced oil recovery
Publication Date: 2021.06.08 SPECIALTY OPERATIONS FRANCE
  • US11028315B2 patent drawing
  • US11028315B2 patent drawing
  • US11028315B2 patent drawing

AI summary

The instant invention relates to surfactants having the following formula (I) wherein: each of Ra and Rb is a linear or branched, saturated or unsaturated, hydrocarbon chain, each of Rc and Rd is a alkyl chain having 1 to 10 carbon atoms, each of (E1) and (E2) is a divalent hydrocarbon radical, A is: a group a carboxylate group —COO− (optionally in all or part in the form —COOH); or a sulfonate group —SO3− (optionally in all or part in the form —SO3H). The invention also relate to the preparation of these surfactants and their use in oil extraction, especially in EOR applications.