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Bunded Tanks for Hazardous Gas Storage: Secondary Containment Requirements

JUL 21, 2025 |

Bunded tanks are essential in the safe storage of hazardous gases, providing a critical layer of protection to prevent leaks and potential environmental contamination. This article delves into the importance of bunded tanks, the requirements for secondary containment, and the specific considerations needed for storing hazardous gases.

Understanding Bunded Tanks

Bunded tanks are storage solutions specifically designed to contain potentially dangerous materials, like hazardous gases. They consist of a primary tank where the gas is stored and a secondary containment structure, known as a bund, that surrounds the primary tank. This secondary containment is crucial in catching any leaks or spills that may occur, thereby avoiding environmental harm and ensuring safety.

The Role of Secondary Containment

Secondary containment acts as a failsafe in the event that the primary tank is compromised. In the context of hazardous gases, this containment is particularly important as it prevents the escape of toxic, flammable, or otherwise dangerous gases into the surrounding environment. This containment system must be robust and reliable, capable of withstanding the pressures and potential chemical interactions inherent to the stored gas.

Regulatory Standards and Guidelines

When it comes to hazardous gas storage, various regulatory bodies have established standards to ensure public safety and environmental protection. These standards dictate the design, construction, and maintenance of bunded tanks. It is crucial for businesses to comply with these regulations to avoid penalties and ensure the safety of their operations. Key aspects often covered by regulatory standards include the size and capacity of the bund, the materials used in construction, and the regularity of inspections and maintenance.

Design Considerations for Bunded Tanks

The design of bunded tanks must take into account several factors to ensure safety and compliance. Firstly, the bund must have the capacity to hold at least 110% of the volume of the primary tank. This is to accommodate any potential overflow in the event of a major leak. Additionally, the materials used in constructing both the primary tank and the bund must be compatible with the gas stored, resisting corrosion and degradation over time.

Another important design consideration is the location of the bunded tank. It must be situated in an area that minimizes risk to personnel and the environment. This often means placing it away from populated areas and ensuring there is adequate ventilation to disperse any accidental leaks safely.

Maintenance and Inspection Protocols

Regular maintenance and inspection of bunded tanks are imperative to ensure their integrity and functionality. Inspections should focus on identifying any signs of wear or damage that could compromise the tank or the bund. This includes checking for corrosion, leaks, or cracks. Maintenance should address any issues promptly, using materials and techniques that meet regulatory standards.

Additionally, inspection protocols should include testing for leaks and ensuring that all valves and seals are functioning correctly. Keeping detailed records of inspections and maintenance activities is essential for compliance and provides a trail of accountability.

Emergency Response Planning

Despite the best preventive measures, accidents can occur. Therefore, having a comprehensive emergency response plan is critical. This plan should include procedures for evacuating personnel, containing leaks, and notifying relevant authorities. Personnel should be trained regularly on these procedures to ensure a quick and efficient response in the event of an emergency.

Conclusion

Bunded tanks play a vital role in the safe storage of hazardous gases, providing necessary secondary containment to prevent leaks and environmental contamination. By understanding the importance of design, regulatory compliance, maintenance, and emergency planning, businesses can enhance safety and reduce the risk of accidents. As the demand for safe and effective storage solutions increases, staying informed on best practices and regulatory changes is essential for any organization handling hazardous gases.

As clean energy and decarbonization drive new breakthroughs in hydrogen storage, CO₂ transport, and alternative gas carriers, keeping pace with technical trends and patent activity is critical to staying competitive.

Patsnap Eureka helps innovators in compressed gas storage, high-pressure tank design, gas sensor systems, and pipeline materials accelerate research by offering instant, AI-powered insights into global patents, related technologies, and emerging white spaces.

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