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VGO vs atmospheric gas oil: How do they differ?

JUN 19, 2025 |

Understanding VGO and Atmospheric Gas Oil

In the complex world of oil refining, understanding different types of feedstocks and products is crucial for optimal processing and economic efficiency. Two such components in the oil refining process are Vacuum Gas Oil (VGO) and Atmospheric Gas Oil (AGO). Though they may seem similar, they have distinct characteristics and roles in refining. This article delves into the differences between these two oil fractions, exploring their properties, uses, and significance in the petroleum industry.

Properties of Vacuum Gas Oil

Vacuum Gas Oil (VGO) is a heavy hydrocarbon product that emerges from the vacuum distillation process during crude oil refining. As the name suggests, it is distilled under vacuum pressure, which allows the separation of heavier molecules at lower temperatures, minimizing thermal cracking. VGO is characterized by its higher boiling point, typically ranging between 350°C to 550°C (662°F to 1022°F). This makes VGO a heavier and more viscous oil compared to lighter fractions like naphtha or kerosene.

One of the primary uses of VGO is as a feedstock for further processing in cracking units, such as Fluid Catalytic Cracking (FCC) and Hydrocracking. These processes break down the heavy hydrocarbons into lighter, more valuable products like gasoline, diesel, and jet fuel. VGO's heavier nature makes it less volatile and more stable, an essential feature for conversion into lighter hydrocarbons.

Characteristics and Uses of Atmospheric Gas Oil

Atmospheric Gas Oil (AGO), often referred to as straight-run diesel or distillate, is obtained from the atmospheric distillation of crude oil. It has a lower boiling range than VGO, typically between 250°C to 350°C (482°F to 662°F). AGO is lighter and less viscous, making it more similar to diesel fuel in terms of properties.

AGO is predominantly used as a precursor in the production of diesel fuels and heating oils. Due to its lower sulfur content and density compared to VGO, it requires less intensive processing before it can be used as fuel. This makes AGO a versatile product in the refining industry, with applications in both the transportation and residential heating sectors.

Processing Differences

The processing techniques for VGO and AGO highlight their differing roles in the refinery. VGO requires more complex processing, often involving catalytic cracking or hydrocracking, to transform it into lighter products. These processes are capital-intensive but essential for maximizing the yield of valuable fuels from heavier crude oil fractions.

In contrast, AGO undergoes less rigorous processing. It can often be treated using simple hydrotreating to remove impurities and improve its quality for use as diesel fuel. This relative simplicity in processing reflects AGO's suitability for direct fuel applications.

Economic and Environmental Implications

Both VGO and AGO play significant roles in the economic landscape of oil refining, influencing the production cost and availability of various fuels. The choice between processing VGO or AGO depends on market demands and crude oil characteristics.

From an environmental perspective, processing VGO involves challenges due to its heavier nature and higher sulfur content. Refiners must invest in technologies to reduce emissions and produce cleaner fuels. On the other hand, AGO's lower sulfur content makes it a more environmentally friendly option, aligning with global trends towards cleaner fuel standards.

Conclusion

In summary, while Vacuum Gas Oil and Atmospheric Gas Oil are both crucial components of the oil refining process, they differ significantly in terms of properties, processing requirements, and applications. VGO, with its heavier and more complex nature, is primarily used in cracking units to produce lighter fuels. Conversely, AGO, being lighter and less viscous, is used more directly in diesel fuel production with less intensive processing.

Understanding these differences is vital for refiners looking to optimize their operations and meet the evolving demands of the energy market. By effectively managing the use of VGO and AGO, the petroleum industry can enhance efficiency, profitability, and environmental sustainability.

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