What Is a Good Oxygen Transmission Rate (OTR) for Packaging Films?

A "good" Oxygen Transmission Rate (OTR) depends on the product’s tolerance to oxygen, but in packaging applications, materials with an OTR below 1 cc/100 in²/24 hr (≈15.5 cc/m²/24 hr at 23 °C, 0% RH) are considered high oxygen barriers, ideal for preserving oxygen-sensitive goods. Lower OTR values signify better protection, reducing oxidation and extending shelf life. Choose materials based on target shelf-life and oxygen sensitivity..

Factors Influencing OTR Values

Several factors can influence the OTR of packaging films, including the type of material used, film thickness, ambient temperature, and humidity levels. For instance, films made from polyethylene (PE) typically have higher OTR values compared to those made from materials like polyethylene terephthalate (PET) or ethylene-vinyl alcohol (EVOH), which are more effective barriers against oxygen. Additionally, thicker films usually provide better resistance to oxygen transmission, although this can also impact flexibility and cost.

Importance of OTR in Different Industries

In the food industry, a low OTR is often desired for perishable products that are susceptible to oxidation, such as processed meats, dairy products, and snacks. By minimizing oxygen exposure, these products retain their freshness and nutritional value longer, reducing spoilage and waste. On the other hand, some fresh produce may require a higher OTR to allow for respiration and prevent spoilage, underscoring the need to tailor OTR levels to specific product requirements.

For pharmaceutical products, a low OTR is essential to prevent oxygen-sensitive drugs from losing potency or becoming hazardous. Electronics packaging also benefits from low OTR values to protect sensitive components from oxidation, which can lead to malfunction or reduced lifespan.

Determining a Good OTR Value

The definition of a "good" OTR value depends largely on the intended use of the packaging film. For high-barrier requirements like pharmaceuticals or long-shelf-life food products, OTR values below 1 cc/m²/day are often preferred. In contrast, moderate-barrier needs, such as for short-shelf-life food items, might be adequately served by OTR values ranging from 1 to 10 cc/m²/day. It's important to conduct comprehensive testing to determine the ideal OTR for specific applications, balancing protection, cost, and material properties.

Advancements in OTR Testing and Film Technology

Technological advancements have significantly enhanced the precision and accuracy of OTR testing. Instruments now provide detailed data that help manufacturers and product developers optimize packaging designs. Furthermore, innovations in material science have led to the development of multilayer films and coatings that offer improved barrier properties without compromising on flexibility or environmental impact.

Choosing the Right Packaging Partner

Selecting a packaging supplier with expertise in OTR can be crucial for businesses seeking to enhance product shelf life and quality. A knowledgeable partner can provide insights into the latest materials and technologies, ensuring that the packaging solution meets both performance and sustainability goals.

Conclusion

A good OTR for packaging films is one that aligns with the specific preservation needs of the product it protects. By understanding the factors that affect OTR and the requirements of different industries, businesses can make informed decisions that enhance product quality and consumer satisfaction. As technology advances, the ability to tailor OTR values through innovative materials and testing will continue to play a vital role in the evolution of packaging solutions.