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What is kerosene and how is it refined?

JUN 19, 2025 |

Understanding Kerosene: A Vital Petroleum Product

Kerosene is a versatile hydrocarbon liquid that has been an essential energy source for decades. Known for its wide range of applications, including heating, lighting, and as a fuel for jet engines, kerosene plays a crucial role in both domestic and industrial settings. In this blog, we'll delve into what kerosene is and how it is refined to become the valuable product we rely on today.

What is Kerosene?

Kerosene, also referred to as paraffin or lamp oil, is a combustible hydrocarbon liquid. It is colorless to pale yellow and has a characteristic odor. This petroleum-derived liquid is relatively low in viscosity and is classified as a middle distillate, meaning it falls between lighter products like gasoline and heavier ones such as diesel or lubricating oils.

The chemical composition of kerosene includes a mixture of hydrocarbons, primarily alkanes (paraffins), cycloalkanes (naphthenes), and aromatics. Its properties make it an excellent fuel, burning cleanly and efficiently with a high energy output. Historically, kerosene was widely used as a lamp oil before the advent of electric lighting. Today, it serves various purposes, including as a jet fuel (Jet A and Jet A-1), in portable stoves, and as a solvent or cleaner.

Refining Kerosene: The Process

The refining of kerosene from crude oil involves several stages. Crude oil, a complex mixture of hydrocarbons, undergoes a refining process to separate and purify its components, ultimately producing various petroleum products, including kerosene. Here’s how kerosene is refined:

1. **Distillation**: The refining process begins with fractional distillation, where crude oil is heated in a distillation column. As the temperature rises, different hydrocarbons boil off at various temperatures. Kerosene is extracted as one of the middle fractions, typically boiling off between 150°C and 275°C. This initial separation ensures that kerosene is isolated from other fractions, such as naphtha and diesel.

2. **Hydrodesulfurization**: Once separated, the kerosene undergoes hydrodesulfurization to remove sulfur compounds. These compounds, if not removed, can lead to harmful emissions when the fuel is burned. In this process, kerosene is mixed with hydrogen and exposed to a catalyst under high temperatures and pressures, converting sulfur into hydrogen sulfide gas, which is then removed.

3. **Hydrotreating**: This step further purifies the kerosene by removing impurities like nitrogen, metals, and other contaminants. Hydrotreating also improves the color and odor of the final product. This treatment involves additional hydrogen and catalysts, ensuring the kerosene meets stringent quality and performance standards.

4. **Blending**: Depending on the intended use, kerosene may be blended with additives to enhance its performance. For instance, jet fuel variants may include additives that improve cold weather performance or increase thermal stability.

Applications of Kerosene

Kerosene's versatility is reflected in its wide array of applications. In aviation, it is a critical component as jet fuel, providing the necessary energy for aircraft engines. Its low freezing point and high flash point make it ideal for high-altitude flight conditions. In developing regions, kerosene is still widely used for lighting and cooking, providing an affordable energy source where electricity may be limited. In industrial settings, it is employed as a solvent in the production of chemicals and as a cleaner for machinery and engines.

Environmental and Safety Considerations

While kerosene is a valuable resource, its use is accompanied by environmental and safety considerations. Burning kerosene releases carbon dioxide, a greenhouse gas, contributing to climate change. Additionally, improper handling or storage of kerosene can pose fire and health risks. Therefore, safe handling practices and efficient combustion technologies are essential to mitigate these impacts.

Conclusion

Kerosene remains a significant component of the global energy landscape, serving critical roles across various sectors. Its refining process, from distillation to hydrodesulfurization and beyond, ensures that the final product meets the necessary standards for performance and safety. As we continue to explore cleaner and more sustainable energy sources, understanding and optimizing the use of traditional fuels like kerosene remains a vital aspect of the energy transition journey.

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