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Home»TRIZ Case»Enhanced Binder Design for Reliable Battery Separators

Enhanced Binder Design for Reliable Battery Separators

May 22, 20263 Mins Read
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Enhanced Binder Design for Reliable Battery Separators

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Summary

Problems

Existing secondary battery binders suffer from poor adhesion with ceramic particles and electrode plates, leading to issues like 'powder falling' and reduced cycling performance, which limits the development of secondary battery performance.

Innovation solutions

A binder composition comprising a polymer with structural units derived from specific monomers and modified with silane coupling agent, applied to ceramic particles, enhancing adhesion between the separator and electrode plates.

TRIZ Analysis

Specific contradictions:

battery safety
vs
membrane rupture temperature

General conflict description:

Reliability
vs
Temperature
TRIZ inspiration library
40 Composite materials
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Principle concept:

If a polyolefin-based separator is used to ensure chemical inertness and shutdown function, then battery safety is improved through shutdown at low temperature, but high-temperature membrane rupture resistance is insufficient above the melting point of polyolefin

Why choose this principle:

The patent uses a composite structure consisting of a polyolefin base layer combined with a silicon oxide coating layer. The polyolefin provides shutdown function at low temperature, while the silicon oxide layer provides high-temperature stability, creating a composite separator that achieves both low-temperature safety and high-temperature rupture resistance.

TRIZ inspiration library
35 Parameter changes
Try to solve problems with it

Principle concept:

If a polyolefin-based separator is used to ensure chemical inertness and shutdown function, then battery safety is improved through shutdown at low temperature, but high-temperature membrane rupture resistance is insufficient above the melting point of polyolefin

Why choose this principle:

The patent modifies the physical and chemical parameters of the separator by coating it with silicon oxide, changing the surface properties and thermal stability parameters. This allows the separator to maintain structural integrity at temperatures above the polyolefin melting point while retaining its shutdown function.

Application Domain

battery separators binder adhesion cycling performance

Data Source

Patent EP4379941A1 Binder and separator membrane comprising same
Publication Date: 05 Jun 2024 TRIZ 新能源汽车
FIG 01
IMGF0001
FIG 02
IMGF0002
FIG 03
IMGF0003
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AI summary:

A binder composition comprising a polymer with structural units derived from specific monomers and modified with silane coupling agent, applied to ceramic particles, enhancing adhesion between the separator and electrode plates.

Abstract

This application provides a binder including a polymer and ceramic particles modified with silane coupling agent, the polymer containing structural units derived from a first-type monomer, a second-type monomer, and a third-type monomer, and a molar ratio of the first-type monomer, the second-type monomer, and the third-type monomer being (50 to 58):(40 to 44):(2 to 6), where the first-type monomer is selected from one or more compounds of formula I; the second-type monomer is selected from one or more compounds of formula II; and the third-type monomer is selected from one or more compounds of formula III. The binder in this application has improved adhesion performance and can improve the cycling performance of secondary batteries.

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    battery separators binder adhesion cycling performance
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    Table of Contents
    • Enhanced Binder Design for Reliable Battery Separators
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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