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Home»TRIZ Case»Compact Gas Spring Design with Temperature Compensation

Compact Gas Spring Design with Temperature Compensation

May 22, 20264 Mins Read
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Compact Gas Spring Design with Temperature Compensation

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Summary

Problems

Existing gas springs with temperature compensation are complex in design, require significant installation space, and often fail to compensate for temperature dependence over the entire application-relevant temperature range.

Innovation solutions

A gas spring design featuring a working piston and compensating cylinder with a single seal between the working and compensating cylinders, utilizing a compensating piston that separates chambers and is guided by a guide element, with a compensating medium and restoring means to maintain consistent spring force across varying temperatures.

TRIZ Analysis

Specific contradictions:

temperature compensation
vs
design complexity

General conflict description:

Temperature
vs
Device complexity
TRIZ inspiration library
5 Merging (Combining)
Try to solve problems with it

Principle concept:

If a compensating medium is used to compensate for temperature dependence, then temperature compensation is achieved, but device complexity increases

Why choose this principle:

The patent combines the compensating piston with the working piston into a single integrated component that performs both working and temperature compensation functions. The compensating piston has a first end that interacts with the working chamber and a second end that interacts with the compensating medium, eliminating the need for separate compensating piston components and reducing overall device complexity while maintaining temperature compensation capability

TRIZ inspiration library
6 Universality (Multi-functionality)
Try to solve problems with it

Principle concept:

If a compensating medium is used to compensate for temperature dependence, then temperature compensation is achieved, but device complexity increases

Why choose this principle:

The compensating piston serves multiple functions: it separates the working chamber from the compensating medium chamber, transmits working forces, and responds to temperature changes through the compensating medium. This multi-functional design reduces the number of components needed and simplifies the overall gas spring structure

Application Domain

gas spring temperature compensation compact design

Data Source

Patent EP4487029B1 Gas pressure spring with temperature compensation, and method for producing the gas pressure spring
Publication Date: 28 Jan 2026 TRIZ 机械制造
FIG 01
IMGF0001
FIG 02
IMGF0002
FIG 03
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AI summary:

A gas spring design featuring a working piston and compensating cylinder with a single seal between the working and compensating cylinders, utilizing a compensating piston that separates chambers and is guided by a guide element, with a compensating medium and restoring means to maintain consistent spring force across varying temperatures.

Abstract

The invention relates to a gas pressure spring (50), comprising a working piston (2) which is guided displaceably in a working cylinder (1) along a stroke axis (H), a compensating cylinder (12) which encloses the working cylinder (1), and a compensating piston (10) which is of hollow-cylindrical shape and is guided displaceably in the compensating cylinder (12) along the stroke axis (H). The working cylinder (1) has an open end (1b), at which the compensating cylinder (12) forms a projection (15) beyond the working cylinder (1) with a closed end (15b). The compensating piston (10) separates a working chamber (1a) which is arranged in the working cylinder (1), a compensating chamber (12a) which is arranged between the working cylinder (1) and the compensating cylinder (12), and a restoring chamber (15a) which is arranged in the projection (15) from one another and is open at an upper side (10a) of the balancing piston (10) facing the working chamber (1a). The gas spring (50) comprises a seal (8) arranged on the upper side (10a) of the balance piston (10), which seals the balance piston (10) to the working cylinder (1) and to the balance cylinder (12).

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    Table of Contents
    • Compact Gas Spring Design with Temperature Compensation
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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