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Home»TRIZ Case»Crosslinked Matrix Design for High-Capacity Lithium-Ion Batteries

Crosslinked Matrix Design for High-Capacity Lithium-Ion Batteries

May 22, 20263 Mins Read
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Crosslinked Matrix Design for High-Capacity Lithium-Ion Batteries

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Summary

Problems

Lithium-ion batteries face issues with adhesive force between the anode and separator, leading to delamination due to silicon-containing anode active material volume expansion and cracks in the separator coating layer, which reduce battery efficiency and lifespan.

Innovation solutions

A secondary battery design featuring a binder polymer with a first repeating unit and a coating layer with a second repeating unit, derived from a crosslinking agent, forming a crosslinked matrix between the anode and the separator to enhance adhesive force.

TRIZ Analysis

Specific contradictions:

battery capacity
vs
structural stability of anode

General conflict description:

Quantity of substance
vs
Strength
TRIZ inspiration library
35 Parameter changes
Try to solve problems with it

Principle concept:

If silicon-containing anode active material is used to achieve high capacity, then battery capacity is improved, but volume expansion of 300% or more occurs during charging causing structural collapse and delamination

Why choose this principle:

The invention changes the physical and chemical parameters of the separator coating layer by introducing a crosslinking agent that reacts with the binder polymer to form a crosslinked structure. This crosslinked coating layer has different mechanical properties (higher elasticity and adhesion) compared to the original non-crosslinked layer, enabling it to accommodate the 300% volume expansion of silicon anode during charging while maintaining structural integrity and preventing delamination.

TRIZ inspiration library
40 Composite materials
Try to solve problems with it

Principle concept:

If silicon-containing anode active material is used to achieve high capacity, then battery capacity is improved, but volume expansion of 300% or more occurs during charging causing structural collapse and delamination

Why choose this principle:

The invention creates a composite structure by combining the binder polymer with a crosslinking agent in the separator coating layer. This composite crosslinked structure integrates the advantages of both components: the binder polymer provides baseline adhesion while the crosslinked network adds elasticity and mechanical strength, enabling the coating to withstand the extreme volume changes of silicon anode without cracking or delaminating.

Application Domain

lithium-ion battery crosslinked matrix battery efficiency

Data Source

Patent US20250158067A1 Secondary battery and method for manufacturing same
Publication Date: 15 May 2025 TRIZ 新能源汽车
FIG 01
US20250158067A1-D00001
FIG 02
US20250158067A1-D00002
FIG 03
US20250158067A1-C00001
Login to view Image

AI summary:

A secondary battery design featuring a binder polymer with a first repeating unit and a coating layer with a second repeating unit, derived from a crosslinking agent, forming a crosslinked matrix between the anode and the separator to enhance adhesive force.

Abstract

Disclosed is a secondary battery that can increase the adhesive force between the anode and the separator on an electrolyte. The secondary battery includes an anode, a cathode, a separator which is between the anode and the cathode and includes a porous substrate and a coating layer on at least one surface of the porous substrate, and an electrolyte, The anode contains a binder polymer including a first repeating unit, the coating layer includes a second repeating unit, and the first repeating unit and the second repeating unit are bonded to each other.

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    battery efficiency crosslinked matrix lithium-ion battery
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    Table of Contents
    • Crosslinked Matrix Design for High-Capacity Lithium-Ion Batteries
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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