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Home»TRIZ Case»Dynamic Shaft Design for Efficient Process Cartridge Attachment

Dynamic Shaft Design for Efficient Process Cartridge Attachment

May 22, 20264 Mins Read
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Dynamic Shaft Design for Efficient Process Cartridge Attachment

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Summary

Problems

Existing technologies face challenges in smoothly attaching and detaching process cartridges from image forming apparatuses, particularly due to issues with rotating force transmission and alignment, leading to difficulties in maintenance and reusability.

Innovation solutions

An end member with a tubular bearing and a shaft member, including a rotating shaft and a rotating force receiving member, is designed to be engaged with the driving shaft of the image forming apparatus, allowing for smooth attachment and detachment by switching between engaged and disengaged postures, with a maximum static friction coefficient of 0.40 or less, facilitating easy movement and rotation.

TRIZ Analysis

Specific contradictions:

attachment and detachment structure
vs
attachment and detachment space

General conflict description:

Device complexity
vs
Area of stationary object
TRIZ inspiration library
15 Dynamics
Try to solve problems with it

Principle concept:

If the process cartridge is moved in the axial direction of the driving shaft for attachment and detachment, then the attachment and detachment structure is simple, but the image forming apparatus size increases and attachment/detachment space is insufficient

Why choose this principle:

The shaft member is designed to dynamically change its engagement state with the driving shaft. During attachment, the shaft member engages with the driving shaft; during detachment, the shaft member disengages from the driving shaft. This dynamic engagement/disengagement mechanism enables the process cartridge to be attached and detached in a direction different from the axial direction of the driving shaft, resolving the contradiction between structural simplicity and space requirements.

TRIZ inspiration library
28 Mechanics substitution (Replace mechanical system)
Try to solve problems with it

Principle concept:

If a gear is provided in the photosensitive drum for rotation, then the photosensitive drum can rotate by meshing with a gear driven by the apparatus body, but the structure becomes more complex and alignment issues arise

Why choose this principle:

The patent replaces the traditional gear meshing mechanism with a direct engagement mechanism. The shaft member includes an engaging member that directly engages with the driving shaft, eliminating the need for gears. This substitution simplifies the structure, reduces alignment requirements, and maintains effective rotation transmission of the photosensitive drum.

Application Domain

process cartridge dynamic shaft attachment mechanism

Data Source

Patent US10254702B2 End member, photosensitive drum unit, and process cartridge
Publication Date: 09 Apr 2019 TRIZ 机械制造
FIG 01
US10254702-D00001
FIG 02
US10254702-D00002
FIG 03
US10254702-D00003
Login to view Image

AI summary:

An end member with a tubular bearing and a shaft member, including a rotating shaft and a rotating force receiving member, is designed to be engaged with the driving shaft of the image forming apparatus, allowing for smooth attachment and detachment by switching between engaged and disengaged postures, with a maximum static friction coefficient of 0.40 or less, facilitating easy movement and rotation.

Abstract

An end member includes a tubular bearing member and a shaft member held by the bearing member. The shaft member includes a rotating shaft rotatable around an axis and movable in an axial direction, and a rotating force receiving member disposed in one end portion of the rotating shaft and including an engaging member to be engaged with a driving shaft of the image forming apparatus body. The engaging member is switchable between a posture of being engaged with the driving shaft and a posture of not being engaged with the driving shaft. A maximum static friction coefficient applied when the rotating shaft moves in a rotating axial direction with respect to the bearing member is equal to or less than 0.40 where a force that acts in a direction orthogonal to a frictional force direction is 2.5 to 10.5 N.

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    attachment mechanism dynamic shaft process cartridge
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    Table of Contents
    • Dynamic Shaft Design for Efficient Process Cartridge Attachment
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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