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Home»TRIZ Case»High-Efficiency Coal Fuel Cell with Near-Zero Emissions

High-Efficiency Coal Fuel Cell with Near-Zero Emissions

May 22, 20264 Mins Read
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High-Efficiency Coal Fuel Cell with Near-Zero Emissions

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Summary

Problems

Current coal energy conversion technologies face inefficiencies due to multiple processing steps and low conversion efficiencies, particularly in subcritical coal-fired power plants, which are limited by the Carnot constraint, and existing direct coal fuel cell technologies suffer from low current densities and stability issues with molten electrolytes.

Innovation solutions

A high-temperature fuel cell using a dense, nonporous solid oxide ceramic electrolyte for selective oxygen transport, allowing direct physical contact between the anode surface and carbon particles, operating in a single temperature zone to achieve efficient electrochemical conversion of coal to electricity.

TRIZ Analysis

Specific contradictions:

conversion efficiency
vs
process complexity

General conflict description:

Loss of energy
vs
Device complexity
TRIZ inspiration library
5 Merging (Combining)
Try to solve problems with it

Principle concept:

If multiple processing steps are used for coal energy conversion, then the process can be completed, but the conversion efficiency is limited by Carnot constraint and remains low (33-35% for subcritical plants)

Why choose this principle:

The patent combines the heat generation and electricity generation processes into a single integrated system. The coal combustion chamber provides both thermal energy for steam generation and direct electrical energy through the fuel cell, eliminating the need for separate processing steps and overcoming Carnot efficiency limitations.

TRIZ inspiration library
6 Universality (Multi-functionality)
Try to solve problems with it

Principle concept:

If multiple processing steps are used for coal energy conversion, then the process can be completed, but the conversion efficiency is limited by Carnot constraint and remains low (33-35% for subcritical plants)

Why choose this principle:

The fuel cell system performs multiple functions simultaneously: it generates electricity directly from coal combustion, produces steam for power generation, and can capture CO2 emissions. This multi-functionality allows the system to achieve high conversion efficiency while handling multiple energy conversion pathways in one device.

Application Domain

coal fuel cell energy conversion emission reduction

Data Source

Patent US7799472B2 High temperature direct coal fuel cell
Publication Date: 21 Sep 2010 TRIZ 新能源汽车
FIG 01
US07799472-D00000
FIG 02
US07799472-D00001
FIG 03
US07799472-D00002
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AI summary:

A high-temperature fuel cell using a dense, nonporous solid oxide ceramic electrolyte for selective oxygen transport, allowing direct physical contact between the anode surface and carbon particles, operating in a single temperature zone to achieve efficient electrochemical conversion of coal to electricity.

Abstract

The invention relates to direct conversion of coal into electricity in a high temperature electrochemical generator in a single step process. This novel concept promises nearly doubling the conversion efficiency of conventional coal-fired processes and offering near-zero emissions. The improved efficiency would mean that nearly half as much coal is mined and transported to the power plant, and half the greenhouse gases and other pollutants such as sulfur, mercury and dioxins are produced. It also offers several crucial distinctions from conventional coal-burning processes. Since the process does not involve the combustion of coal in air, it does not involve nitrogen and hence generates practically no NOx. Accordingly, there is also no latent heat lost to nitrogen. In this process, the oxygen necessary to oxidize coal is supplied through an ion selective ceramic membrane electrolyte. The resultant product stream primarily consists of CO 2 and, hence, it is easier and cheaper to capture and sequester, compared to waste streams from conventional combustion processes where CO 2 ordinarily constitutes about 15-20% of the flue stream, in which case it may first be separated from other constituents before sequestration.

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    coal fuel cell emission reduction energy conversion
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    Table of Contents
    • High-Efficiency Coal Fuel Cell with Near-Zero Emissions
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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