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Home»TRIZ Case»Innovative Light Emitting Element Design for Enhanced Display Efficiency

Innovative Light Emitting Element Design for Enhanced Display Efficiency

May 22, 20263 Mins Read
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Innovative Light Emitting Element Design for Enhanced Display Efficiency

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Summary

Problems

Existing display devices using organic light emitting diodes (OLEDs) face challenges in maintaining luminescence properties and efficiency due to the solution process used in forming the light emitting layer, which can lead to a pile-up phenomenon and reduced lifespan.

Innovation solutions

A light emitting element is proposed with a structure where a light emitting layer and a cathode electrode are sequentially stacked on the surface of a conductive ball, along with a manufacturing method that involves forming a base layer with conductive balls, depositing an insulating layer, a light emitting layer, and a metal layer, and then separating the conductive balls.

TRIZ Analysis

Specific contradictions:

manufacturing process complexity
vs
luminescence properties

General conflict description:

Device complexity
vs
Reliability
TRIZ inspiration library
1 Segmentation
Try to solve problems with it

Principle concept:

If a solution process with inkjet device is used to form the light emitting layer, then the manufacturing complexity is reduced, but the luminescence properties deteriorate due to pile-up phenomenon during drying

Why choose this principle:

The light emitting layer is segmented into multiple sub-layers (first light emitting layer and second light emitting layer) with different material compositions and functions. The first layer uses a host material with high glass transition temperature to prevent pile-up, while the second layer contains the actual light emitting dopant. This segmentation allows each layer to perform its specific function optimally without interfering with the other, thus maintaining luminescence properties while using solution process.

TRIZ inspiration library
35 Parameter changes
Try to solve problems with it

Principle concept:

If a solution process with inkjet device is used to form the light emitting layer, then the manufacturing complexity is reduced, but the luminescence properties deteriorate due to pile-up phenomenon during drying

Why choose this principle:

The patent changes the glass transition temperature parameter of the host material to be higher than the drying temperature of the solution process. This parameter change prevents the organic material from softening and piling up during drying, thereby maintaining smooth surface morphology and good luminescence properties while still allowing solution-based manufacturing.

Application Domain

light emitting element display efficiency patent-inspired design

Data Source

Patent US12250846B2 Light emitting element having light emitting layer and metal layer sequentially stacked on conductive ball, manufacturing method thereof, display device including light emitting element, and manufacturing method thereof
Publication Date: 11 Mar 2025 TRIZ 新能源汽车
FIG 01
US12250846-D00001
FIG 02
US12250846-D00002
FIG 03
US12250846-D00003
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AI summary:

A light emitting element is proposed with a structure where a light emitting layer and a cathode electrode are sequentially stacked on the surface of a conductive ball, along with a manufacturing method that involves forming a base layer with conductive balls, depositing an insulating layer, a light emitting layer, and a metal layer, and then separating the conductive balls.

Abstract

A light emitting element include: a spherical conductive ball made of a metal material having conductivity; a light emitting layer covering a portion of a surface of the conductive ball; a metal layer formed on the light emitting layer; and an insulating layer covering at least a portion of a remaining portion of the surface of the conductive ball.

Contents

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    display efficiency light emitting element patent-inspired design
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    Table of Contents
    • Innovative Light Emitting Element Design for Enhanced Display Efficiency
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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