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Home»TRIZ Case»Liquid Separator Design to Prevent Ice Formation in Fuel Cells

Liquid Separator Design to Prevent Ice Formation in Fuel Cells

May 22, 20263 Mins Read
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Liquid Separator Design to Prevent Ice Formation in Fuel Cells

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Summary

Problems

Existing liquid separators in fuel cell systems require complex structures and additional electrical energy to prevent ice formation, which disrupts the energy balance and system functionality, especially at temperatures below freezing.

Innovation solutions

A liquid separator design featuring a heat-conducting element made of a good thermal conductor, such as a metal alloy, positioned in the collecting area below a baffle element made of a poorer conductor, like plastic, allowing for passive heating of the collected liquid without external heating sources, ensuring heat transfer into the collecting area and reducing ice formation.

TRIZ Analysis

Specific contradictions:

functionality at sub-freezing temperatures
vs
structural complexity

General conflict description:

Reliability
vs
Device complexity
TRIZ inspiration library
25 Self-service
Try to solve problems with it

Principle concept:

If electrical heating elements are used to prevent ice formation in the liquid separator, then the functionality is ensured at temperatures below freezing, but the device complexity increases and additional electrical energy is consumed

Why choose this principle:

The liquid separator uses its own internal resources (the warmth of the gas stream and separated liquid droplets) to heat the collection area and prevent ice formation, without requiring external heating elements or additional energy input. The system serves itself by utilizing the thermal energy already present in the flow.

TRIZ inspiration library
35 Parameter changes
Try to solve problems with it

Principle concept:

If electrical heating elements are used to prevent ice formation in the liquid separator, then the functionality is ensured at temperatures below freezing, but the device complexity increases and additional electrical energy is consumed

Why choose this principle:

The patent changes the thermal conductivity parameter of the collection area by using a material with good heat conduction, which allows efficient heat transfer from the gas stream and separated liquid to the collected liquid, preventing ice formation through passive thermal management.

Application Domain

liquid separator ice prevention thermal management

Data Source

Patent EP4188578B1 Liquid separator
Publication Date: 24 Apr 2024 TRIZ 新能源汽车
FIG 01
IMGF0001
FIG 02
No figure available
FIG 03
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AI summary:

A liquid separator design featuring a heat-conducting element made of a good thermal conductor, such as a metal alloy, positioned in the collecting area below a baffle element made of a poorer conductor, like plastic, allowing for passive heating of the collected liquid without external heating sources, ensuring heat transfer into the collecting area and reducing ice formation.

Abstract

The invention relates to a liquid separator (17) for a gas flow loaded with liquid, comprising an internal volume (21) having at least one impact element (23) and a collection region (24) for the separated liquid. The invention is characterised in that, a heat conductor element (30) made of a good heat-conducting material is arranged in the collection region (24), which projects into the gas flow (25) in the internal volume (21) in the direction of the at least one impact element (23), wherein the impact element (23) is made of a material that does not conduct the heat as well as the heat conductor element (30).

Contents

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    ice prevention liquid separator Thermal Management
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    Table of Contents
    • Liquid Separator Design to Prevent Ice Formation in Fuel Cells
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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