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Home»TRIZ Case»Passive Clamp Circuit for Efficient Flyback Converters

Passive Clamp Circuit for Efficient Flyback Converters

May 22, 20263 Mins Read
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Passive Clamp Circuit for Efficient Flyback Converters

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Summary

Problems

Flyback topology-based power converters face inefficiencies due to discontinuous operation modes, leading to significant energy loss and heat dissipation, particularly in AC-DC adapters for portable devices, where the leakage inductance energy is not effectively recycled, resulting in reduced power density and increased size.

Innovation solutions

The implementation of a passive clamp circuit with an auxiliary energy storage system that redirects leakage inductance energy to reduce RMS current and charge through the clamp capacitor, utilizing diodes and rectifiers to manage energy flow and create zero-voltage switching conditions, thereby enhancing efficiency and power density.

TRIZ Analysis

Specific contradictions:

circuit simplicity
vs
energy loss

General conflict description:

Device complexity
vs
Loss of energy
TRIZ inspiration library
22 Blessing in disguise (Convert harm into benefit)
Try to solve problems with it

Principle concept:

If flyback topology operates in discontinuous mode, then the circuit simplicity is maintained, but energy loss increases and efficiency decreases

Why choose this principle:

The patent converts the harmful leakage inductance energy into useful energy by redirecting it through the passive clamp circuit to charge the clamp capacitor, which then provides energy during the main switch off-time, transforming the harmful effect into a beneficial energy source that improves efficiency without adding active components

TRIZ inspiration library
25 Self-service
Try to solve problems with it

Principle concept:

If flyback topology operates in discontinuous mode, then the circuit simplicity is maintained, but energy loss increases and efficiency decreases

Why choose this principle:

The clamp capacitor stores energy from the leakage inductance and automatically provides it during the switch off-period, creating a self-sustaining energy recycling mechanism that reduces overall energy loss without requiring external control or active intervention

Application Domain

flyback converters passive clamp energy efficiency

Data Source

Patent US20200169180A1 High Efficiency Passive Clamp
Publication Date: 28 May 2020 TRIZ 电器元件
FIG 01
US20200169180A1-D00001
FIG 02
US20200169180A1-D00002
FIG 03
US20200169180A1-D00003
Login to view Image

AI summary:

The implementation of a passive clamp circuit with an auxiliary energy storage system that redirects leakage inductance energy to reduce RMS current and charge through the clamp capacitor, utilizing diodes and rectifiers to manage energy flow and create zero-voltage switching conditions, thereby enhancing efficiency and power density.

Abstract

A circuit having primary and secondary sides includes a flyback converter having an input voltage source and a transformer with primary and secondary windings. A main switch is in series with the primary winding. A passive clamp circuit includes a clamp diode, a clamp capacitor, and an auxiliary circuit including first and second rectifiers in series with each other and with an electronic component configured to store electromagnetic energy. The electronic component has first and second terminals. A cathode of the first rectifier is connected with the passive clamp circuit, and an anode of the first rectifier is connected to the second terminal of electronic component. An anode of the second rectifier is connected with the cathode of the first rectifier, and a cathode of the second rectifier is connected with the first terminal of the electronic component.

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    energy efficiency flyback converters passive clamp
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    Table of Contents
    • Passive Clamp Circuit for Efficient Flyback Converters
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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