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Home»TRIZ Case»Power Factor Correction Circuit for Safer and Efficient Capacitor Design

Power Factor Correction Circuit for Safer and Efficient Capacitor Design

May 22, 20263 Mins Read
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Power Factor Correction Circuit for Safer and Efficient Capacitor Design

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Summary

Problems

Traditional Totem-Pole power factor correction circuits experience significant losses in the rectifier bridge and have large filter circuits, which can lead to excessive voltage on the bus capacitor during no-load or light-load conditions, potentially causing capacitor explosion.

Innovation solutions

A power factor correction circuit design that includes bridge arms with switches and inductors connected in parallel, with capacitors and switching units configured to maintain equal capacitance values or turn off under no-load/light-load conditions, preventing voltage peaks and reducing filter circuit volume.

TRIZ Analysis

Specific contradictions:

filter circuit volume
vs
bus capacitor safety

General conflict description:

Volume of stationary object
vs
Reliability
TRIZ inspiration library
15 Dynamics
Try to solve problems with it

Principle concept:

If film capacitor is used to reduce filter circuit volume, then the volume of the filter circuit is reduced, but the bus capacitor voltage becomes much higher than normal under no-load or light-load conditions, which may result in capacitor explosion

Why choose this principle:

The patent applies dynamic control by turning off switching units under no-load or light-load conditions. This dynamic operation mode prevents the bus capacitor voltage from rising to dangerous levels while maintaining the compact filter circuit design using film capacitors.

TRIZ inspiration library
35 Parameter changes
Try to solve problems with it

Principle concept:

If film capacitor is used to reduce filter circuit volume, then the volume of the filter circuit is reduced, but the bus capacitor voltage becomes much higher than normal under no-load or light-load conditions, which may result in capacitor explosion

Why choose this principle:

The patent changes the operational parameters of the switching units based on load conditions. By adjusting the switching state according to load levels, the system maintains safe bus capacitor voltage while achieving reduced filter circuit volume with film capacitors.

Application Domain

power factor correction capacitor safety filter circuit design

Data Source

Patent US20210367508A1 Power factor correction circuit
Publication Date: 25 Nov 2021 TRIZ 电器元件
FIG 01
US20210367508A1-D00001
FIG 02
US20210367508A1-D00002
FIG 03
US20210367508A1-D00003
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AI summary:

A power factor correction circuit design that includes bridge arms with switches and inductors connected in parallel, with capacitors and switching units configured to maintain equal capacitance values or turn off under no-load/light-load conditions, preventing voltage peaks and reducing filter circuit volume.

Abstract

The present invention discloses a power factor correction circuit. The power factor correction circuit includes: a first bridge arm having a first switch and a second switch; a second bridge arm having a third switch and a fourth switch; a first inductor and a second inductor; a first capacitor and/or a second capacitor connected with a common point between the second inductor and the first inductor; and a third capacitor and/or a fourth capacitor, the third capacitor connected in parallel to the third switch based on an arrangement of the second capacitor and having a capacitance value same as that of the second capacitor, the fourth capacitor connected in parallel to the fourth switch based on an arrangement of the first capacitor and having a capacitance value same as that of the first capacitor.

Contents

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    capacitor safety filter circuit design power factor correction
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    Table of Contents
    • Power Factor Correction Circuit for Safer and Efficient Capacitor Design
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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