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Home»TRIZ Case»Enhanced Power Module Design for Improved Heat Dissipation

Enhanced Power Module Design for Improved Heat Dissipation

May 22, 20263 Mins Read
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Enhanced Power Module Design for Improved Heat Dissipation

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Summary

Problems

Existing power modules face structural constraints due to patterns, wire bonding, and spacers, which limit their ability to improve electric power performance and cooling efficiency.

Innovation solutions

The power module incorporates a third substrate with a conductive pattern to define signal connections, eliminates substrate patterns and wire bonding, and uses leads to connect substrates, thereby enhancing heat dissipation and electric power performance.

TRIZ Analysis

Specific contradictions:

electric power performance
vs
heat dissipation area

General conflict description:

Reliability
vs
Area of stationary object
TRIZ inspiration library
2 Taking out (Extraction)
Try to solve problems with it

Principle concept:

If patterns, wire bonding, and spacers are used in the power module, then signal connection and structural support are achieved, but heat dissipation area is reduced and current paths are lengthened

Why choose this principle:

The patent removes traditional patterns, wire bonding, and spacers from the power module structure. By extracting these components that occupy space and create structural constraints, the invention increases the available heat dissipation area and shortens current paths, thereby improving electric power performance without compromising signal connection functionality

TRIZ inspiration library
17 Another dimension (Dimensionality change)
Try to solve problems with it

Principle concept:

If patterns, wire bonding, and spacers are used in the power module, then signal connection and structural support are achieved, but heat dissipation area is reduced and current paths are lengthened

Why choose this principle:

The invention transitions from planar patterns on substrates to three-dimensional lead structures that extend vertically between substrates. This dimensional change allows current to flow through shorter vertical paths via leads rather than traversing long horizontal paths through patterns and wire bonds, reducing parasitic inductance and improving electrical performance

Application Domain

power module heat dissipation electric performance

Data Source

Patent US20250201691A1 Power module
Publication Date: 19 Jun 2025 TRIZ 电器元件
FIG 01
US20250201691A1-D00001
FIG 02
US20250201691A1-D00002
FIG 03
No figure available
Login to view Image

AI summary:

The power module incorporates a third substrate with a conductive pattern to define signal connections, eliminates substrate patterns and wire bonding, and uses leads to connect substrates, thereby enhancing heat dissipation and electric power performance.

Abstract

A power module includes first and second substrates spaced from each other, at least one semiconductor chip, and at least one third substrate, in which the at least one third substrate includes at least one conductive pattern including one end portion electrically connected to any one of the semiconductor chips, and the other end portion extending outwardly from the first and second substrates.

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    electric performance heat dissipation power module
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    Table of Contents
    • Enhanced Power Module Design for Improved Heat Dissipation
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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