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Home»TRIZ Case»Reducing Stress in Semiconductor Layers with Alternating Growth

Reducing Stress in Semiconductor Layers with Alternating Growth

May 22, 20263 Mins Read
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Reducing Stress in Semiconductor Layers with Alternating Growth

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Summary

Problems

Heteroepitaxy of group III-nitride semiconductor films over foreign substrates results in high dislocation density and stress, which hinders the efficiency of light emitting devices like LEDs, particularly deep ultraviolet LEDs, as existing methods fail to achieve uniform composition and effective stress management.

Innovation solutions

A method involving epitaxial growth periods where alternating semiconductor layers with tensile and compressive stresses are grown, incorporating specific dopants to manage stress, resulting in a semiconductor structure with reduced residual stress, cracks, and dislocations.

TRIZ Analysis

Specific contradictions:

dislocation density
vs
stress in semiconductor layers

General conflict description:

Manufacturing precision
vs
Reliability
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1 Segmentation
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Principle concept:

If heteroepitaxy of group III-nitride semiconductor films is grown over foreign substrates, then the semiconductor layers can be formed, but high dislocation density and stress are generated

Why choose this principle:

The patent divides the semiconductor structure into alternating layers of first and second semiconductor materials with different lattice constants. This segmentation creates a superlattice structure where each layer compensates for stress in the other, effectively reducing overall dislocation density and stress accumulation in the epitaxial layers grown on foreign substrates.

TRIZ inspiration library
35 Parameter changes
Try to solve problems with it

Principle concept:

If heteroepitaxy of group III-nitride semiconductor films is grown over foreign substrates, then the semiconductor layers can be formed, but high dislocation density and stress are generated

Why choose this principle:

The patent changes the lattice constant parameter by alternating between two different semiconductor materials with distinct lattice constants. This parameter variation enables stress compensation mechanisms where the expansion in one layer compensates for compression in the other, reducing net stress and dislocation density in the structure.

Application Domain

semiconductor layers stress reduction epitaxial growth

Data Source

Patent EP4246555A1 Semiconductor structure and semiconductor device including alternating semiconductor layers
Publication Date: 20 Sep 2023 TRIZ 电器元件
FIG 01
IMGF0001
FIG 02
IMGF0002
FIG 03
IMGF0003
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AI summary:

A method involving epitaxial growth periods where alternating semiconductor layers with tensile and compressive stresses are grown, incorporating specific dopants to manage stress, resulting in a semiconductor structure with reduced residual stress, cracks, and dislocations.

Abstract

A solution for fabricating a semiconductor structure and the corresponding semiconductor structure are provided. The semiconductor structure includes a plurality of semiconductor layers grown over a substrate using a set of epitaxial growth periods. During each epitaxial growth period, a first semiconductor layer having one of: a tensile stress or a compressive stress is grown followed by growth of a second semiconductor layer having the other of: the tensile stress or the compressive stress directly on the first semiconductor layer.

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    Table of Contents
    • Reducing Stress in Semiconductor Layers with Alternating Growth
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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