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Home»TRIZ Case»Single-Layer Glass Plate Design for Reliable Electronic Components

Single-Layer Glass Plate Design for Reliable Electronic Components

May 22, 20263 Mins Read
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Single-Layer Glass Plate Design for Reliable Electronic Components

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Summary

Problems

Electronic components with internal conductors in multi-layer glass bodies face issues such as shape and positional variations, internal stress, and reduced resistance to external forces and heat due to firing processes, which affect their electrical characteristics and reliability.

Innovation solutions

A single-layer glass plate with outer-surface conductors and terminal electrodes disposed above its surface, eliminating the need for internal conductors and reducing the influence of firing, while allowing for precise formation of cavities and crystallization portions to adjust dielectric constants and stray capacitance.

TRIZ Analysis

Specific contradictions:

insulation property and physical/chemical stability
vs
shape and positional precision

General conflict description:

Reliability
vs
Manufacturing precision
TRIZ inspiration library
1 Segmentation
Try to solve problems with it

Principle concept:

If multi-layer glass body with internal conductor is used, then insulation property and physical/chemical stability are improved, but shape and positional variations occur due to firing process

Why choose this principle:

The invention divides the conductor into two separate components: internal conductors embedded in the glass body and external conductors formed on the surface after firing. This segmentation allows the internal conductor to provide structural stability while the external conductor achieves precise positioning, resolving the contradiction between reliability and manufacturing precision.

TRIZ inspiration library
10 Preliminary action
Try to solve problems with it

Principle concept:

If multi-layer glass body with internal conductor is used, then insulation property and physical/chemical stability are improved, but shape and positional variations occur due to firing process

Why choose this principle:

The internal conductor is formed by embedding conductor paste in glass green sheets before firing. This preliminary action creates a stable structural foundation that withstands the firing process, while subsequent external conductor formation achieves precise positioning without being affected by firing-induced variations.

Application Domain

glass plate design electronic component reliability firing process optimization

Data Source

Patent US11527352B2 Electronic component, electronic-component mounting board, and electronic-component manufacturing method
Publication Date: 13 Dec 2022 TRIZ 电器元件
FIG 01
US11527352-D00001
FIG 02
US11527352-D00002
FIG 03
US11527352-D00003
Login to view Image

AI summary:

A single-layer glass plate with outer-surface conductors and terminal electrodes disposed above its surface, eliminating the need for internal conductors and reducing the influence of firing, while allowing for precise formation of cavities and crystallization portions to adjust dielectric constants and stray capacitance.

Abstract

An electronic component includes a single-layer glass plate, an outer-surface conductor that is disposed above an outer surface of the single-layer glass plate and that is at least a part of an electrical element, and a terminal electrode that is a terminal of the electrical element. The terminal electrode is disposed above the outer surface of the single-layer glass plate and being electrically connected to the outer-surface conductor.

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    electronic component reliability firing process optimization glass plate design
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    Table of Contents
    • Single-Layer Glass Plate Design for Reliable Electronic Components
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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