Rail refueling device
By designing a track refueling device, and using the drive components to automatically absorb and spray lubricant, the complex and safety hazards of track refueling operations in the existing technology are solved, and the automatic refueling and safety improvement of tracks is achieved.
Patent Information
- Application Number
- CN201910698021.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-07-29
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2039-07-29
AI Technical Summary
In the prior art, the track refueling inspection work time is long and there are safety hazards. Workers need to manually push the rail transport vehicle to refuel, which is complex and dangerous.
A rail refueling device is designed, including an oil tank, suction cylinder, inlet pipe, outlet pipe and drive assembly. The drive assembly is used to drive the piston rod to reciprocate in the suction chamber to realize automatic suction and injection of lubricating oil. The rail transport vehicle Recharge automatically when walking to avoid manual operation by workers.
It reduces inspection hours, reduces safety hazards, realizes automatic refueling of tracks, and improves the safety and efficiency of transport vehicles.
Smart Images

Figure CN110274141B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical equipment lubrication, and in particular to a rail refueling device. Background Art
[0002] In automobile assembly workshops, rail transport vehicles are usually used to transport vehicle frames, and workers assemble the frames while the transport vehicles are moving. Rail transport vehicles run on tracks for a long time. If there is no lubricating oil for lubrication, the guide rails will wear, the noise will increase during the operation of the rail transport vehicle, the transmission resistance will also increase, and jamming will occur. Therefore, the tracks need to be inspected and lubricated regularly. In the prior art, it is generally necessary to push the rail transport vehicle on the track away first, and then the workers will manually refuel and lubricate the track. This refueling method is complicated to operate and seriously wastes inspection time. In addition, since the rail transport vehicle needs to be pushed during refueling, the workers' work is relatively dangerous and there are safety hazards. Summary of the invention
[0003] The main purpose of the present invention is to provide a rail refueling device, aiming to solve the technical problems of long working hours and potential safety hazards in the prior art of rail refueling inspection.
[0004] In order to achieve the above-mentioned purpose, the rail refueling device proposed in the present invention is provided with a rail transport vehicle on the rail, and the rail refueling device comprises: an oil tank, and an oil supply port is provided at the bottom of the oil tank; an oil suction cylinder, comprising a piston, a piston rod and a sealed cylinder body, and the cylinder body is provided with an oil inlet and an oil outlet, and the cylinder body comprises a cylinder body and a first cylinder head and a second cylinder head respectively arranged at two ends of the cylinder body, and the piston is arranged in the cylinder body, and the first end of the piston rod passes through the first cylinder head and the piston The oil inlet pipe is connected to the oil supply port through the oil inlet pipe, and a first one-way valve is arranged on the oil inlet pipe; the oil outlet pipe, the inlet of the oil outlet pipe is connected to the oil outlet, the outlet of the oil outlet pipe is arranged above the track, and a second one-way valve is arranged on the oil outlet pipe; a driving assembly is connected to the second end of the piston rod, and drives the piston rod to reciprocate between the first position and the second position in the cylinder body, so that the piston is away from or close to the second cylinder head.
[0005] Preferably, the driving assembly comprises: a roller, the second end of the piston rod is connected to the outer edge of the roller; and a driving member, the driving member drives the roller to rotate.
[0006] Preferably, the oil inlet and the oil outlet are both opened in the second cylinder head.
[0007] Preferably, the oil inlet and the oil outlet are shared, and the refueling device comprises a connecting pipe, one end of which is connected to the oil inlet, and the other end of which is connected to the outlet of the oil inlet pipe and the inlet of the oil outlet pipe.
[0008] Preferably, there are two tracks, the outlet of the oil outlet pipe is connected to two sub-oil outlet pipes through a three-way valve, the outlets of the two sub-oil outlet pipes are respectively arranged above the two tracks, and the outlets of the two sub-oil outlet pipes are both provided with oil nozzles.
[0009] Preferably, the rail refueling device further comprises a switch, which is connected to the driving member and controls the start and stop of the driving member.
[0010] Preferably, the driving member is the rail transport vehicle, and the rail transport vehicle drives the roller to roll in contact with the rail.
[0011] Preferably, the refueling device further comprises a lifting assembly connected to the roller, and the lifting assembly drives the roller to move closer to or away from the track.
[0012] Preferably, the lifting assembly includes: a mounting block mounted on the rail transport vehicle, the mounting block having a through hole; a screw rod, the upper end of the screw rod passes through the through hole and is mounted on the mounting block via a nut, and the lower end of the screw rod is connected to the roller.
[0013] Preferably, a cantilever is provided on the rail transport vehicle, and the oil tank, the oil suction cylinder, the oil outlet pipe and the oil inlet pipe are all installed on the cantilever.
[0014] In the technical solution of the present invention, when the rail refueling device is working, the driving component drives the piston rod in the second position to move to the first position to drive the piston away from the second cylinder head. At this time, the suction and injection chamber is in a vacuum state. Due to the hydraulic pressure, and the oil supply port of the oil tank is connected with the oil inlet of the suction and injection cylinder, the lubricating oil in the oil tank enters the suction and injection chamber from the oil inlet. When the piston reaches the second position, the suction and injection cylinder completes the oil suction process. Then the driving component drives the piston rod to move to the first position so that the piston is close to the second cylinder head. At this time, the piston pushes the lubricating oil in the suction and injection chamber to flow from the oil outlet into the oil outlet pipe, and then drips from the outlet of the oil outlet pipe to the rail below the oil outlet pipe to achieve refueling of the rail. The present invention uses the driving component to drive the suction and injection cylinder to suck oil, and completes the automatic refueling of the rail during the movement of the rail transport vehicle, avoiding the situation where workers manually push the rail transport vehicle and manually refuel the rail, reducing the inspection time and reducing safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0016] Figure 1 This is a schematic diagram of the working principle of a rail refueling device according to an embodiment of the present invention;
[0017] Figure 2 This is a schematic structural diagram of a rail refueling device in a certain state according to an embodiment of the present invention;
[0018] Figure 3 It is a schematic structural diagram of a rail refueling device in another state according to an embodiment of the present invention;
[0019] Figure 4 The figure is a schematic structural diagram of a rail refueling device in another state according to an embodiment of the present invention.
[0020] Description of Figure Numbers:
[0021] Label name Label name 100 Rail refueling device 41 Second check valve 1 tank 42 Sub-oil pipe 11 Oil supply port 421 Fuel Injection Nozzle 2 Suction cylinder 5 Drive components 21 Cylinder 51 Scroll Wheel 211 Cylinder body 52 Rail transport vehicle 212 First cylinder head 521 cantilever 213 Second cylinder head 6 Connecting pipe 22 piston 7 Lifting components 23 Piston rod 71 Mounting Block 24 Oil suction chamber 72 Screw 3 Oil inlet pipe 73 Nuts 31 First check valve 200 track 4 Oil outlet pipe
[0022] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0025] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0026] In the present invention, the description of the directions such as "upper" and "lower" is as follows: Figures 1 to 4 The directions shown in the figure are for reference only and are used only to explain the Figures 1 to 4 The relative position relationship between the components in the shown posture. If the specific posture changes, the directional indication will also change accordingly.
[0027] The invention provides a rail refueling device.
[0028] like Figures 1 to 4 As shown, in one embodiment of the present invention, a rail transport vehicle 52 is arranged on the rail 200, and the rail transport vehicle 52 travels on the rail 200. The rail refueling device 100 includes a fuel tank 1, a suction and injection cylinder 2, an oil inlet pipe 3, an oil outlet pipe 4 and a driving assembly 5. The bottom of the fuel tank 1 is provided with an oil supply port 11; the suction and injection cylinder 2 includes a piston 22, a piston rod 23 and a sealed cylinder body 21, and the cylinder body 21 is provided with an oil inlet (not shown) and an oil outlet (not shown). The cylinder body 21 includes a cylinder body 211 and a first cylinder head 212 and a second cylinder head 213 respectively arranged at both ends of the cylinder body 211. The piston 22 is arranged at the cylinder body 211. In the cylinder body 21, the first end of the piston rod 23 passes through the first cylinder head 212 and is connected to the piston 22, and an oil suction chamber 24 is formed between the piston 22 and the second cylinder head 213; the oil inlet is connected to the oil supply port 11 through the oil inlet pipe 3, and a first one-way valve 31 is provided on the oil inlet pipe 3; the inlet of the oil outlet pipe 4 is connected to the oil outlet, and the outlet of the oil outlet pipe 4 is set above the track 200, and a second one-way valve 41 is provided on the oil outlet pipe 4; the driving assembly 5 is connected to the second end of the piston rod 23, and drives the piston rod 23 to reciprocate between the first position and the second position in the cylinder body 21, so that the piston 22 moves away from or close to the second cylinder head 213.
[0029] Figure 1The straight arrow in the middle is the flow direction of the lubricating oil. The oil tank 1 carries the lubricating oil. The second cylinder head 213 and the first cylinder head 212 are respectively arranged at the left and right ends of the cylinder body 211, and the piston rod 23 reciprocates along the left and right directions. When the piston rod 23 of this embodiment is in the first position, the piston 22 is away from the second cylinder head 213 and is located at the rightmost end. When the piston rod 23 is in the second position, the piston 22 is close to the second cylinder head 213 and is located at the leftmost end. The first one-way valve 31 controls the lubricating oil to flow only from the oil supply port 11 to the oil inlet, and the second one-way valve 41 controls the lubricating oil to flow only from the oil outlet to the oil outlet pipe 4. In addition, when the rail transport vehicle 52 is moving on the track 200, the oil tank 1, the suction cylinder 2, the oil inlet pipe 3, the oil outlet pipe 4 and the drive assembly 5 of this embodiment can move with the rail transport vehicle 52. The oil inlet pipe 3 and the oil outlet pipe 4 of this embodiment are both metal pipes, preferably iron alloys, which are easy to obtain and easy to manufacture.
[0030] When the rail refueling device 100 of this embodiment is working, the driving component 5 drives the piston rod 23 to move from the second position to the first position to drive the piston 22 away from the second cylinder head 213. At this time, the suction and injection chamber 24 is in a vacuum state. Due to the hydraulic pressure, and the oil supply port 11 of the oil tank 1 is connected with the oil inlet of the suction and injection cylinder 2, the lubricating oil in the oil tank 1 enters the suction and injection chamber 24 from the oil inlet. When the piston 22 reaches the second position, the suction and injection cylinder 2 completes the oil suction process. The driving component 5 drives the piston rod 23 to move to the first position so that the piston 22 is close to the second cylinder head 213. At this time, the piston 22 pushes the lubricating oil in the suction and injection chamber 24 to flow from the oil outlet into the oil outlet pipe 4, and then from the outlet of the oil outlet pipe 4 to the rail 200 below it, so as to refuel the rail 200. This embodiment utilizes the driving assembly 5 to drive the oil suction cylinder 2 to suck oil, and completes automatic refueling of the track 200 during the movement of the track transport vehicle 52, thereby avoiding the situation where workers manually push the track transport vehicle 52 and manually refuel the track 200, reducing inspection hours while reducing safety hazards.
[0031] In one embodiment, the driving assembly 5 includes a roller 51 and a driving member (not shown), and the second end of the piston rod 23 is connected to the outer edge of the roller 51; the driving member drives the roller 51 to rotate. Figures 2 to 4As shown, the left end of the piston rod 23 is connected to the piston 22, and the right end of the piston rod 23 is connected to the outer edge of the roller 51. The driving member of this embodiment drives the roller 51 to rotate counterclockwise, and during the rotation of the roller 51, the piston rod 23 is driven to reciprocate between the first position and the second position to achieve the oil suction and oil discharge of the suction cylinder 2. The piston rod 23 is driven to reciprocate only by the cooperation of the roller 51 and the driving member, and the structure is simple and ingenious. For the convenience of manufacturing, in this embodiment, the oil inlet and the oil outlet are both opened in the second cylinder head 213, and the oil inlet and the oil outlet are both opened in the second cylinder head 213, so that the lubricating oil in the suction and injection chamber 24 can flow out from the oil outlet as much as possible. In other embodiments, the oil outlet and the oil inlet are opened in the cylinder body 211.
[0032] like Figures 1 to 4 As shown, the oil inlet and the oil outlet of this embodiment are shared, that is, the oil inlet and the oil outlet are the same opening opened in the second cylinder head 213, and the opening can be used as both the oil inlet and the oil outlet. The rail refueling device 100 includes a connecting pipe 6, one end of which is connected to the oil inlet, and the other end of which is connected to the outlet of the oil inlet pipe 3 and the inlet of the oil outlet pipe 4. The suction and injection cylinder 2 only has one through hole to complete the process of suction and injection, which has a simple structure and strengthens the airtightness of the cylinder body 21 to avoid oil leakage. Figures 2 to 4 As shown, there are two tracks 200 in this embodiment, and the outlet of the oil outlet pipe 4 is connected to two sub-oil outlet pipes 42 through a three-way valve. The outlets of the two sub-oil outlet pipes 42 are respectively arranged above the two tracks 200, and the outlets of the two sub-oil outlet pipes 42 are both provided with oil spray nozzles 421. The two sub-oil outlet pipes 42 are connected through the outlet of the oil outlet pipe 4. When the driving member drives the suction cylinder 2, the two tracks 200 can be refueled at the same time, which saves the refueling time, and the structure is simple and easy to manufacture. The outlets of the oil outlet pipes 4 are all provided with oil spray nozzles 421, which can spray the lubricating oil on the track 200 as evenly as possible.
[0033] Specifically, the rail refueling device 100 further includes a switch (not shown), which is connected to the driving member and controls the start and stop of the driving member. The electrical connection relationship between the driving member and the switch is a mature prior art, and the switch controls the start and stop of the driving member by controlling the on and off between the driving member and the external power supply. The worker only needs to control the start and stop of the driving member by operating the switch, thereby controlling whether the rail refueling device 100 is refueled. The structure is simple and easy to operate, avoiding the worker from manually refueling the rail 200.
[0034] In another embodiment, the driving member is a rail transport vehicle 52, and the rail transport vehicle 52 drives the roller 51 to roll and contact with the rail 200. While the rail transport vehicle 52 is walking on the rail 200, it drives the roller 51 to rotate along the rail 200 to drive the oil suction and oil discharge of the suction and injection cylinder 2, avoiding the manual pushing of the rail transport vehicle 52 by the worker, reducing the setting of the power source, and the structure is ingenious and energy-saving. The rail refueling device 100 also includes a lifting component 7 connected to the roller 51, and the lifting component 7 drives the roller 51 to approach or move away from the rail 200. When the lifting component 7 controls the roller 51 to approach the rail 200, the rail transport vehicle 52 drives the roller 51 to roll and contact with the rail 200, which can drive the oil suction and oil discharge of the suction and injection cylinder 2. When the lifting component 7 controls the roller 51 to move away from the rail 200, the rail transport vehicle 52 cannot drive the roller 51 to roll and contact with the rail 200, thereby realizing the shutdown of the rail refueling device 100. The start and stop of the rail refueling device 100 can be controlled only by controlling the lifting component 7, and the structure is ingenious.
[0035] Specifically, the lifting assembly 7 includes a mounting block 71 and a screw 72. The mounting block 71 is mounted on the rail transport vehicle 52. The mounting block 71 is provided with a through hole. The upper end of the screw 72 passes through the through hole and is mounted on the mounting block 71 through a nut 73. The lower end of the screw 72 is connected to the roller 51. When the track 200 needs to be refueled, the worker manually loosens the nut 73, drives the roller 51 down with the screw 72, and the roller 51 contacts the track 200. The rail transport vehicle 52 drives the roller 51 to roll and contact with the track 200. When the refueling of the track 200 is completed, the worker manually tightens the nut 73, and the screw 72 drives the roller 51 to rise. This embodiment controls the start and stop of the track refueling device 100 only by the tightness of the nut 73, and has a simple structure and is easy to install and operate.
[0036] like Figures 2 to 4 As shown, the rail transport vehicle 52 of this embodiment is provided with a cantilever 521, and the oil tank 1, the oil suction cylinder 2, the oil outlet pipe 4 and the oil inlet pipe 3 are all installed on the cantilever 521. The oil tank 1, the oil suction cylinder 2, the oil outlet pipe 4 and the oil inlet pipe 3 are integrated into the rail transport vehicle 52 through the cantilever 521, so that when the rail refueling device 100 refuels, the rail 200 is refueled at the same time as the rail transport vehicle 52 moves, and the structure is simple and easy to assemble.
[0037] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. All equivalent structural changes made using the contents of the present invention's specification and drawings, or directly / indirectly applied in other related technical fields, are included in the patent protection scope of the present invention.
Claims
1. A rail refueling device, wherein a rail transport vehicle is arranged on the rail, and the rail transport vehicle travels on the rail, characterized in that: The rail refueling device comprises: An oil tank, wherein the bottom of the oil tank is provided with an oil supply port; An oil suction cylinder comprises a piston, a piston rod and a sealed cylinder body, wherein the cylinder body is provided with an oil inlet and an oil outlet, the cylinder body comprises a cylinder body and a first cylinder cover and a second cylinder cover respectively arranged at two ends of the cylinder body, the piston is arranged in the cylinder body, the first end of the piston rod passes through the first cylinder cover and is connected to the piston, and an oil suction chamber is formed between the piston and the second cylinder cover; An oil inlet pipe, the oil inlet port is connected to the oil supply port through the oil inlet pipe, and a first one-way valve is provided on the oil inlet pipe; an oil outlet pipe, wherein the inlet of the oil outlet pipe is connected to the oil outlet, the outlet of the oil outlet pipe is arranged above the track, and a second one-way valve is arranged on the oil outlet pipe; a driving assembly connected to the second end of the piston rod and driving the piston rod to reciprocate between a first position and a second position in the cylinder body so as to move the piston away from or close to the second cylinder cover; The driving assembly comprises a roller and a driving member, the second end of the piston rod is connected to the outer edge of the roller, and the driving member drives the roller to rotate; A lifting assembly connected to the roller, the lifting assembly drives the roller to move closer to or away from the track; The oil inlet and the oil outlet are shared, and the refueling device comprises a connecting pipe, one end of which is connected to the oil inlet, and the other end of which is connected to the outlet of the oil inlet pipe and the inlet of the oil outlet pipe.
2. The rail refueling device according to claim 1, characterized in that: The oil inlet and the oil outlet are both opened in the second cylinder head.
3. The rail refueling device according to any one of claims 1 to 2, characterized in that: There are two tracks, and the outlet of the oil outlet pipe is connected to two sub-oil outlet pipes through a three-way valve. The outlets of the two sub-oil outlet pipes are respectively arranged above the two tracks, and the outlets of the two sub-oil outlet pipes are both provided with oil nozzles.
4. The rail refueling device according to any one of claims 1 to 2, characterized in that: The rail refueling device also includes a switch, which is connected to the driving member and controls the start and stop of the driving member.
5. The rail refueling device according to any one of claims 1 to 2, characterized in that: The driving member is the rail transport vehicle, and the rail transport vehicle drives the roller to roll and contact with the rail.
6. The rail refueling device according to claim 1, characterized in that: The lifting assembly comprises: A mounting block, mounted on the rail transport vehicle, the mounting block being provided with a through hole; A screw rod, the upper end of which passes through the through hole and is mounted on the mounting block through a nut, and the lower end of which is connected to the roller.
7. The rail refueling device according to any one of claims 1 to 2, characterized in that: The rail transport vehicle is provided with a cantilever, and the oil tank, the oil suction cylinder, the oil outlet pipe and the oil inlet pipe are all installed on the cantilever.
