A warp-knitted jacquard waffle fabric and a method of knitting the same
By introducing a waffle interlayer and transparent monofilament yarn into warp-knitted jacquard fabrics, the problem of the limited structure and function of jacquard fabrics has been solved, and the breathability and support of the fabrics have been improved, resulting in richer structures and more diverse functions.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SINCETECH FUJIAN TECH CO LTD
- Filing Date
- 2023-04-25
- Publication Date
- 2026-06-16
AI Technical Summary
Existing warp-knitted jacquard fabrics have limited structure and function, failing to meet market demands for richer structures and more diverse functions.
Design a warp-knitted jacquard waffle fabric, including a face layer, a bottom layer and a waffle intermediate layer. The intermediate layer is woven together with the face layer and the bottom layer to form an air layer. The face layer is made of transparent monofilament yarn and the bottom layer is made of polyester lightweight mesh yarn. The multi-layer structure is formed by jacquard weaving technology.
It improves the breathability and support of the fabric, presents a rich structure and diverse functions, and enhances the overall aesthetic effect of the fabric by showcasing the waffle cells through the transparency of the middle layer.
Smart Images

Figure CN116536842B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of textile weaving technology, and particularly relates to a warp-knitted jacquard waffle fabric and its weaving method. Background Technology
[0002] Warp-knitted fabrics come in two types: single-sided and double-sided. Single-sided warp-knitted fabrics are woven on a single-needle-bed warp knitting machine, with one side consisting of loops and the other side having extended loop threads. Double-sided warp-knitted fabrics are woven on a double-needle-bed warp knitting machine, with both sides consisting of loops, and the extended loop threads located between the loops on both sides. Warp-knitted fabrics are diverse and can be used for underwear, outerwear, curtains, lace, etc. Jacquard mesh fabric is a type of warp-knitted jacquard mesh fabric. It typically utilizes the offset of the Jacquard needles to create thick, thin, and mesh structures, as well as combinations of these structures, resulting in a rich variety of patterns. Warp-knitted fabrics woven using Jacquard warp knitting technology offer multiple patterns, colors, and layers, and have been widely welcomed by the market. Further development and functional enhancements based on Jacquard mesh fabric have become a trend. With the ever-increasing market demand, there is an urgent need to develop a warp-knitted Jacquard fabric with rich structure and diverse functions. Summary of the Invention
[0003] The purpose of this invention is to provide a warp-knitted jacquard waffle fabric and its weaving method, thereby solving the problem of the current warp-knitted jacquard fabrics having limited structure and function.
[0004] This invention discloses a warp-knitted jacquard waffle fabric.
[0005] A warp-knitted jacquard waffle fabric includes a face layer, a bottom layer, and a waffle intermediate layer disposed between the face layer and the bottom layer. The waffle intermediate layer is woven together with the face layer and the bottom layer. The waffle intermediate layer includes a plurality of waffle cells, and each waffle cell forms an air layer with the face layer and the bottom layer. The knitting yarn of the face layer includes transparent monofilament yarn, and the knitting yarn of the bottom layer includes polyester lightweight mesh yarn.
[0006] Preferably, the surface layer is woven with a mesh.
[0007] Preferably, the jacquard waffle fabric further includes a jacquard layer located between the white surface layer and / or the waffle intermediate layer and the surface layer.
[0008] Preferably, the jacquard waffle fabric is woven from at least one jacquard.
[0009] Preferably, the jacquard waffle fabric is woven using ground combs and jacquard combs.
[0010] Preferably, a tufted yarn layer is provided between the waffle intermediate layer and the surface layer.
[0011] [This invention also discloses a method for weaving a warp-knitted jacquard waffle fabric.]
[0012] A method for weaving a warp-knitted single jacquard waffle fabric, the surface layer (1) is woven using ground combs GB1 and GB2; GB1: warp transparent monofilament yarn, warp plain weave 0-1 / 1-1 / 2-1 / 1-1 / / , the content of transparent monofilament yarn in GB1 is 8.0% to 8.5%; GB2: warp transparent monofilament yarn, warp plain weave 2-1 / 1-1 / 0-1 / 1-1 / / ; the content of transparent monofilament yarn in GB2 is 8.0% to 8.5%;
[0013] The jacquard layer (2) is woven using Jacquard combs JK3 and JK4; JK3: warped CD bright low elastic light mesh non-twisted yarn, with a variation warp plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , and the content of CD bright low elastic light mesh non-twisted yarn in JK3 is 7.2% to 7.5%; JK4: warped CD bright low elastic light mesh non-twisted yarn, with a variation warp plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , and the content of CD bright low elastic light mesh non-twisted yarn in JK4 is 7.2% to 7.5%;
[0014] The weaving of the waffle intermediate layer (3): Weaving is performed using ground combs GB5 and GB6; GB5: The warp is made of transparent monofilament yarn, following a variable warp satin weave 2-3 / 2-3 / 3-4 / 3-4 / 4-5 / 4-5 / 5-6 / 5-6 / 6-7 / 6-7 / 7-8 / 7-8 / 8-9 / 8-9 / 9-10 / 9-10 / 10-11 / 10-11 / 11-12 / 11-12 / 12-13 / 12- 13 / 13-14 / 13-14 / 13-12 / 13-12 / 12-11 / 12-11 / 11-10 / 11-10 / 10-9 / 10-9 / 9-8 / 9-8 / 8-7 / 8-7 / 7-6 / 7-6 / 6-5 / 6-5 / 5-4 / 5-4 / 4-3 / 4-3 / 3-2 / 3-2 / 2-1 / 2-1 / 1-0 / 1-0 / 1-2 / 1-2 / / , GB5 transparent monofilament Yarn content is 7.0%–7.5%; GB6: Warping contains transparent monofilament yarns, with a variable warp satin weave 13-14 / 14-13 / 13-12 / 12-13 / 12-11 / 11-12 / 11-10 / 10-11 / 10-9 / 9-10 / 9-8 / 8-9 / 8-7 / 7-8 / 7-6 / 6-7 / 6-5 / 5-6 / 5-4 / 4-5 / 4-3 / 3-4 / 3-2 / 2-3 / 2-1 / 1-2 / 1-0 / 0-1 / 1-2 / 2-1 / 2-3 / 3-2 / 3-4 / 4-3 / 4-5 / 5-4 / 5-6 / 6-5 / 6-7 / 7-6 / 7-8 / 8-7 / 8-9 / 9-8 / 9-10 / 10-9 / 10-11 / 11-10 / 11-12 / 12-11 / 12-13 / 13-12 / / , GB6 transparent monofilament yarn content accounts for 7.2% to 7.5%;
[0015] The weaving of the bottom layer (4): The weaving is carried out using ground combs GB7 and GB8; GB7: warped polyester white low-elastic light mesh yarn, with a variation warp plain weave 1-1 / 1-0 / 1-1 / 2-3 / / , and the content of polyester white low-elastic light mesh yarn in GB7 is 30.0% to 30.5%; GB8: warped polyester white low-elastic light mesh yarn, with a variation warp plain weave 1-1 / 0-1 / 1-1 / 1-0 / / , and the content of polyester white low-elastic light mesh yarn in GB8 is 20.0% to 25.0%.
[0016] [This invention also discloses a method for weaving a warp-knitted double jacquard waffle fabric.]
[0017] The surface layer is woven using ground comb bars GB1 and GB2 and jacquard comb bars JK3 and JK4; GB 1: Warped transparent monofilament yarn, warp plain weave 0-1 / 1-1 / 2-1 / 1-1 / / , transparent monofilament yarn content of GB1 is 7.2%~7.6%; GB2: Warped transparent monofilament yarn, warp plain weave 2-1 / 1-1 / 0-1 / 1-1 / / , transparent monofilament yarn content of GB2 is 7.2%~7.6%; JK3: Warped nylon low-elasticity lightweight mesh yarn, warp plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , nylon low-elasticity lightweight mesh yarn content of JK3 is 6.5%~7.0%; JK4: Warped nylon low-elasticity lightweight mesh yarn, warp plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , nylon low-elasticity lightweight mesh yarn content of JK4 is 6.5%~7.0%;
[0018] The waffle intermediate layer is woven using Jacquard combs JK5 and JK6. JK5: warped composite polyester monofilament yarn, with a variable warp plain weave of 1-0 / 1-0 / 1-2 / 1-1 / / , and the composite polyester monofilament yarn content of JK5 is 10.0% to 15.0%. JK6: warped composite polyester monofilament yarn, with a variable warp plain weave of 1-0 / 1-0 / 1-2 / 1-1 / / , and the composite polyester monofilament yarn content of JK6 is 10.0% to 15.0%.
[0019] The weaving of the bottom layer (4): The weaving is carried out using ground combs GB7 and GB8; GB7: warped polyester white low-elasticity light mesh yarn, with a warp plain weave of 1-1 / 2-1 / 1-1 / 0-1 / / , and the content of polyester white low-elasticity light mesh yarn in GB7 is 20.0% to 23.0%; GB8: warped polyester white low-elasticity light mesh yarn, with a modified warp plain weave of 1-1 / 1-0 / 1-1 / 2-3 / / , and the content of polyester white low-elasticity light mesh yarn in GB8 is 25.0% to 30.0%.
[0020] [This invention also discloses a method for weaving a warp-knitted double jacquard waffle fabric.]
[0021] A method for weaving a warp-knitted double jacquard waffle fabric includes the following steps:
[0022] The surface layer (1) is woven using ground comb GB2 and Jacquard combs JK3 and JK4; GB2: warped transparent monofilament yarn, running chain weave 1-0 / 1-1 / 0-1 / 1-1 / / , the content of transparent monofilament yarn in GB2 is 6.4% to 6.8%; JK3: warped transparent monofilament yarn, running plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , the content of transparent monofilament yarn in JK3 is 3.3% to 3.7%; JK4: warped transparent monofilament yarn, running plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , the content of transparent monofilament yarn in JK4 is 3.3% to 3.7%;
[0023] The waffle intermediate layer is woven using Jacquard combs JK5 and JK6. JK5: warping CD bright low-elasticity lightweight mesh yarn, with a variation warp plain weave of 1-0 / 1-0 / 1-2 / 1-2 / / . The content of CD bright low-elasticity lightweight mesh yarn in JK5 is 25.0% to 30.0%. The warping CD bright low-elasticity lightweight mesh yarn is also warping CD bright low-elasticity lightweight mesh yarn, with a variation warp plain weave of 1-0 / 1-0 / 1-2 / 1-2 / / . The content of CD bright low-elasticity lightweight mesh yarn in JK6 is 25.0% to 30.0%.
[0024] The bottom layer weaving uses GB7 and GB8 ground comb bars; warped polyester white low-elasticity lightweight mesh yarn, with a modified warp plain weave of 1-1 / 1-0 / 1-1 / 2-3 / / , and the content of GB7 polyester white low-elasticity lightweight mesh yarn is 10.00% to 15.0%; GB8: warped polyester white low-elasticity lightweight mesh yarn, with a modified warp plain weave of 1-1 / 2-3 / 1-1 / 1-0 / / , and the content of GB8 polyester white low-elasticity lightweight mesh yarn is 10.00% to 15.0%.
[0025] [This invention also discloses a method for weaving a warp-knitted three-jaw waffle fabric.]
[0026] A method for weaving a warp-knitted three-jakka waffle fabric includes the following steps:
[0027] The surface layer (1) is woven using ground comb GB2 and Jacquard combs JK3 and JK4; GB2: warped transparent monofilament yarn, running chain weave 1-0 / 1-1 / 0-1 / 1-1 / / , the content of transparent monofilament yarn in GB2 is 5.0% to 10.0%; JK3: warped transparent monofilament yarn, running plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , the content of transparent monofilament yarn in JK3 is 3.0% to 6.0%; JK4: warped transparent monofilament yarn, running plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , the content of transparent monofilament yarn in JK4 is 3.0% to 6.0%;
[0028] The jacquard layer (2) is woven using Jacquard combs JK5 and JK6; the warp yarn is a low-elasticity light mesh yarn, and the weave is a modified warp plain weave 1-1 / 1-2 / 1-0 / 1-1 / / , with the content of the low-elasticity light mesh yarn in JK5 being 10.0% to 15.0%; JK6: the warp yarn is a low-elasticity light mesh yarn, and the weave is a modified warp plain weave 1-1 / 1-2 / 1-0 / 1-1 / / , with the content of the low-elasticity light mesh yarn in JK6 being 10.0% to 15.0%;
[0029] The weaving of the waffle intermediate layer (3): Jacquard combs JK7 and JK8 are used for weaving; JK7: warped transparent monofilament yarn, with a variable warp plain weave 1-0 / 1-0 / 1-2 / 1-2 / / , and the content of transparent monofilament yarn in JK7 is 10.0% to 15.0%; JK8: warped transparent monofilament yarn, with a variable warp plain weave 1-0 / 1-0 / 1-2 / 1-2 / / , and the content of transparent monofilament yarn in JK8 is 10.0% to 15.0%;
[0030] The weaving of the bottom layer (4): The weaving is carried out using ground combs GB9 and GB10; GB9: warped polyester white low-elastic light mesh yarn, with a variation warp plain weave 1-1 / 0-1 / 1-1 / 3-2 / / , and the content of polyester white low-elastic light mesh yarn in GB9 is 10.0% to 15.0%; GB10: warped polyester white low-elastic light mesh yarn, with a variation warp plain weave 1-1 / 3-2 / 1-1 / 0-1 / / , and the content of polyester white low-elastic light mesh yarn in GB10 is 10.0% to 15.0%.
[0031] The present invention provides one or more technical solutions that have at least the following technical effects: a waffle intermediate layer is provided between the surface layer and the bottom layer of the fabric. The space layer formed between the waffle intermediate layer and the surface layer and the bottom layer can improve the breathability of the entire fabric. At the same time, the surface layer is woven with transparent monofilaments to improve the support of the entire fabric. The waffle intermediate layer in the middle can be observed through the surface layer, and thus several waffle cells can be presented, making the structure of the entire fabric rich and the functions diverse. Attached Figure Description
[0032] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0033] Figure 1 This is a schematic diagram of the structure of the warp-knitted fabric in Embodiment 1 of the present invention;
[0034] Figure 2 This is a schematic diagram of the structure of the warp-knitted fabric in Embodiment 2 of the present invention;
[0035] Figure 3 This is a schematic diagram of the structure of the warp-knitted fabric in Embodiment 3 of the present invention;
[0036] Figure 4 This is a schematic diagram of the structure of the warp-knitted fabric in Embodiment 4 of the present invention;
[0037] Key reference numerals: 1. Top layer; 2. Jacquard layer; 3. Waffle interlayer; 4. Bottom layer; 5. Flowing yarn layer. Detailed Implementation
[0038] Embodiments of the present invention are described in detail below. Examples of these embodiments are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
[0039] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.
[0040] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more features. In the description of embodiments of the present invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0041] Example 1: This example discloses a warp-knitted single jacquard waffle fabric and its weaving method.
[0042] Reference Figure 1In this embodiment, the jacquard waffle fabric is made of single jacquard weave. The jacquard waffle fabric includes a face layer 1, a back layer 4, and a waffle intermediate layer 3 disposed between the face layer 1 and the back layer 4. The waffle intermediate layer 3 is woven and connected to the face layer 1 and the back layer 4. The waffle intermediate layer 3 includes multiple waffle cells, and each waffle cell forms an air layer (not shown) between the face layer 1 and the back layer 4. The weaving yarn of the face layer 1 includes transparent monofilament yarn, and the weaving yarn of the back layer 4 includes polyester lightweight mesh yarn. In this embodiment, the surface of the face layer 1 does not have mesh openings. The jacquard waffle fabric also includes a jacquard layer 2, which is located between the waffle intermediate layer 3 and the face layer 1. A waffle interlayer 3 is provided between the surface layer 1 and the bottom layer 4 of the fabric. The space layer formed between the waffle interlayer 3 and the surface layer 1 and the bottom layer 4 can improve the breathability of the entire fabric. At the same time, the surface layer 1 is woven with transparent monofilaments to improve the support of the entire fabric. The waffle interlayer 3 in the middle can be seen through the surface layer 1, and thus several waffle cells can be presented, making the structure of the entire fabric rich and the functions diverse.
[0043] The specific weaving method is as follows:
[0044] Surface layer 1: veil 2; Comb comb 2: (Surface layer 1 has no mesh design and is woven with transparent and opaque plain fabric)
[0045] GB1: Warped transparent monofilament yarn, specifically P-DT0.08 / 1F bright environmentally friendly polyester (64D / 1F) (recycle) yarn, with 6 warp heads and 512 yarns per warp head. GB1 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 1850m / lactage, and a warp weave of 0-1 / 1-1 / 2-1 / 1-1 / / . The transparent monofilament yarn content of GB1 is approximately 8.371%.
[0046] GB2: Warped transparent monofilament yarn, specifically P-DT0.08 / 1F bright environmentally friendly polyester (64D / 1F) (recycle) yarn, with 6 warp heads and 512 yarns per warp head. GB2 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 1850m / lacquer, and a warp weave of 2-1 / 1-1 / 0-1 / 1-1 / / . The transparent monofilament yarn content of GB2 is approximately 8.371%.
[0047] Yarn frame single Jacquard jacquard comb weaving jacquard layer 2: using 2 Jacquard combs
[0048] JK3: Warped CD bright low-elasticity lightweight mesh non-twisted yarn, specifically P-DTY150D / 96F environmentally friendly CD bright low-elasticity lightweight mesh non-twisted (recycle) yarn, with 1536 yarns on the yarn frame. JK3 yarn is threaded on the machine in a 1-thread-1-loop manner, with a gear warp feed of 1508mm / rubber, and a variable warp plain weave of 1-0 / 1-1 / 1-2 / 1-1 / / . The CD low-elasticity lightweight mesh yarn content of JK3 is approximately 7.455%.
[0049] JK4: Warped CD bright low-elasticity lightweight mesh non-twisted yarn, specifically P-DTY150D / 96F environmentally friendly CD bright low-elasticity lightweight mesh non-twisted (recycle) yarn, with 1536 yarns on the yarn frame. JK4 yarn is threaded on the machine in a 1-thread-1-loop manner, with a gear warp feed of 1508mm / rubc, and a variable warp plain weave of 1-0 / 1-1 / 1-2 / 1-1 / / . The CD low-elasticity lightweight mesh yarn content of JK4 is approximately 7.455%.
[0050] The weaving of the waffle middle layer 3: The waffle is woven using GB5 and GB6 ground combs (in this embodiment, the waffle cells have the same shape and size, exhibiting a regular pattern).
[0051] GB5: Warped with transparent monofilament yarn, specifically P-DT0.08 / 1F bright environmentally friendly polyester (64D / 1F) (recycle) yarn, 6 warp heads, 140 yarns per warp head. GB5 yarn is threaded on the machine in a 3-thread, 8-hole configuration, with a gear feed rate of 5850m / lacquer. It follows a variable warp satin weave: 2-3 / 2-3 / 3-4 / 3-4 / 4-5 / 4-5 / 5-6 / 5-6 / 6-7 / 6-7 / 7-8 / 7-8 / 8-9 / 8-9 / 9-10 / 9-10 / 10-11 / 10-11 / 11-12 / 11-12 / 12-13 / 12-13 / 13-14 / 13-14 / 13-12 / 13-12 / 12-11 / 12-11 / 11-10 / 11-10 / 10-9 / 10-9 / 9-8 / 9-8 / 8-7 / 8-7 / 7-6 / 7-6 / 6-5 / 6-5 / 5-4 / 5-4 / 4-3 / 4-3 / 3-2 / 3-2 / 2-1 / 2-1 / 1-0 / 1-0 / 1-2 / 1-2 / / , GB5 transparent monofilament yarn content accounts for about 7.238%.
[0052] GB6: Warped with transparent monofilament yarn, specifically P-DT0.08 / 1F bright environmentally friendly polyester (64D / 1F) (recycle) yarn. It has 6 warp heads, each with 140 yarns. GB6 yarn is threaded on the machine in a 3-thread, 8-hole configuration. The gear feed rate is 5850m / lacquer. The weave is a variable warp satin structure: 13-14 / 14-13 / 13-12 / 12-13 / 12-11 / 11-12 / 11-10 / 10-11 / 10-9 / 9-10 / 9-8 / 8-9 / 8-7 / 7-8 / 7-6. / 6-7 / 6-5 / 5-6 / 5-4 / 4-5 / 4-3 / 3-4 / 3-2 / 2-3 / 2-1 / 1-2 / 1-0 / 0-1 / 1-2 / 2-1 / 2-3 / 3-2 / 3-4 / 4-3 / 4-5 / 5-4 / 5-6 / 6-5 / 6-7 / 7-6 / 7-8 / 8-7 / 8-9 / 9-8 / 9-10 / 10-9 / 10-11 / 11-10 / 11-12 / 12-11 / 12-13 / 13-12 / / , GB6 transparent monofilament yarn content accounts for about 7.238%.
[0053] Bottom layer 4: Woven using ground comb bars GB7 and GB8.
[0054] GB7: Warped polyester white low-elastic lightweight mesh yarn, specifically P-DTY150D / 96F semi-dull environmentally friendly low-elastic lightweight mesh (recycle) yarn, with 6 warp heads and 512 yarns per warp head. GB7 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 2800m / rubber, and a variable warp plain weave of 1-1 / 1-0 / 1-1 / 2-3 / / . The content of GB7 polyester white low-elastic lightweight mesh yarn is approximately 30.542%.
[0055] GB8: Warped polyester white low-elastic lightweight mesh yarn, specifically P-DTY150D / 96F semi-dull environmentally friendly low-elastic lightweight mesh (recycle) yarn, with 6 warp heads and 512 yarns per warp head. GB8 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 2200m / rubber, and a variable warp plain weave of 1-1 / 0-1 / 1-1 / 1-0 / / . The content of GB8 polyester white low-elastic lightweight mesh yarn is approximately 23.331%.
[0056] The jacquard comb yarn of jacquard layer 2 can be extended along waffle middle layer 3 (overlapping with waffle cells) to achieve waffle pile heights with different hardness and effects. Furthermore, the jacquard comb yarn of waffle middle layer 3 can be made of different colored yarns to create waffle cell effects with different colors in different layers.
[0057] Example 2: This example discloses a warp-knitted single and double jacquard waffle fabric and its weaving method.
[0058] Reference Figure 2In this embodiment, the jacquard waffle fabric is made of double jacquard weave. The jacquard waffle fabric includes a face layer 1, a bottom layer 4, and a waffle intermediate layer 3 disposed between the face layer 1 and the bottom layer 4. The waffle intermediate layer 3 is woven together with the face layer 1 and the bottom layer 4. The waffle intermediate layer 3 includes multiple waffle cells, and each waffle cell forms an air layer with the face layer 1 and the bottom layer 4. The weaving yarn of the face layer 1 includes transparent monofilament yarn, and the weaving yarn of the bottom layer 4 includes polyester lightweight mesh yarn. In this embodiment, the face layer 1 is woven with mesh holes according to actual needs.
[0059] The jacquard waffle fabric also includes a jacquard layer 2, which in this embodiment is located between the waffle intermediate layer 3 and the surface layer 1. A floating yarn layer 5 is also provided between the waffle intermediate layer 3 and the surface layer 1. The floating yarn layer 5 is located on the jacquard layer 2 and mainly presents a float structure, which further enriches the structure of the fabric and improves the breathability of the fabric.
[0060] The specific weaving method is as follows:
[0061] The surface layer 1 uses two ground combs: (the surface layer 1 has no mesh design and is woven with transparent and opaque plain fabric) or the two combs can be designed with a loose threading process to form a regular mesh according to the design requirements.
[0062] GB1: Warped transparent monofilament yarn, specifically P-DT0.08 / 1F composite polyester monofilament (64D / 1F) (re-cycle) yarn, with 6 warp heads and 512 yarns per warp head. GB1 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 1850m / rube, and a warp weave of 0-1 / 1-1 / 2-1 / 1-1 / / . The content of GB1 transparent monofilament yarn is approximately 7.474%.
[0063] GB2: Warped transparent monofilament yarn, specifically P-DT0.08 / 1F composite polyester monofilament (64D / 1F) (re-cycle) yarn, with 6 warp heads and 512 yarns per warp head. GB2 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 1850m / rube, and a warp weave of 2-1 / 1-1 / 0-1 / 1-1 / / . The content of GB2 transparent monofilament yarn is approximately 7.474%.
[0064] Yarn frame 1: Jacquard comb: Jacquard combs JK3 and JK4 are used for weaving (free-style upper and lower jacquard and flowing yarn).
[0065] JK3: Warped nylon low-elasticity lightweight mesh yarn, specifically P-DTY150D / 96F environmentally friendly nylon low-elasticity lightweight mesh non-twist (recycle) yarn, with 1536 yarns on the yarn frame. JK3 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear warp feed of 1406mm / rubber, and a variable warp plain weave of 1-0 / 1-1 / 1-2 / 1-1 / / . The content of JK3 nylon low-elasticity lightweight mesh yarn is approximately 6.657%.
[0066] JK4: Warped nylon low-elasticity lightweight mesh yarn, specifically P-DTY150D / 96F environmentally friendly nylon low-elasticity lightweight mesh non-twist (recycle) yarn, with 1536 yarns on the yarn frame. JK4 yarn is threaded on the machine in a 1-thread-1-loop manner, with a gear feed rate of 1406mm / lacquer. It follows a variable warp plain weave of 1-0 / 1-1 / 1-2 / 1-1 / / . The JK4 nylon low-elasticity lightweight mesh yarn content is approximately 6.657%. This forms jacquard layer 2, and simultaneously, a floating layer 5 (composed of multiple floats) is formed on jacquard layer 2.
[0067] Yarn frame 2 Jacquard waffle intermediate layer 3: Woven using Jacquard combs JK5 and JK6 (free-style waffle cell weaving is possible using Jacquard combs).
[0068] JK5: Warped composite polyester monofilament yarn, specifically P-DT0.08 / 1F composite polyester monofilament (64D / 1F) (recycle) yarn, with 1536 yarns on the yarn frame. JK5 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear warp feed of 6080mm / rubber, and a variable warp plain weave of 1-0 / 1-0 / 1-2 / 1-1 / / . The composite polyester monofilament yarn content of JK5 is approximately 11.817%.
[0069] JK6: Warped composite polyester monofilament yarn, specifically P-DT0.08 / 1F composite polyester monofilament (64D / 1F) (recycle) yarn, with 1536 yarns on the yarn frame. JK6 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear warp feed of 6080mm / rubber, and a variable warp plain weave of 1-0 / 1-0 / 1-2 / 1-1 / / . The content of JK6 composite polyester monofilament yarn is approximately 11.817%.
[0070] The bottom layer 4 is woven using ground comb bars GB7 and GB8.
[0071] GB7: Warped polyester white low-elasticity lightweight mesh yarn, specifically P-DTY150D / 96F CD semi-dull environmentally friendly low-elasticity lightweight mesh (recycle) yarn, with 6 warp heads and 512 yarns per warp head. GB7 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 2207m / rubber, and a variable warp plain weave of 1-1 / 2-1 / 1-1 / 0-1 / / . The content of GB7 polyester white low-elasticity lightweight mesh yarn is approximately 20.832%.
[0072] GB8: Warped polyester white low-elasticity lightweight mesh yarn, specifically P-DTY150D / 96F CD semi-dull environmentally friendly low-elasticity lightweight mesh (recycle) yarn, with 6 warp heads and 512 yarns per warp head. GB8 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 2800m / rubber, and a variable warp plain weave of 1-1 / 1-0 / 1-1 / 2-3 / / . The content of GB8CD white low-elasticity lightweight mesh yarn is approximately 27.271%.
[0073] The jacquard comb yarn of jacquard layer 2 can be extended along waffle middle layer 3 (overlapping with waffle cells) to achieve waffle pile heights with different hardness and effects. Furthermore, the jacquard comb yarn of waffle middle layer 3 can be made of different colored yarns to create waffle cell effects with different colors in different layers.
[0074] Example 3: This example discloses a warp-knitted single and double jacquard waffle fabric and its weaving method.
[0075] Reference Figure 3 In this embodiment, the jacquard waffle fabric is also made using double jacquard weaving. The jacquard waffle fabric includes a face layer 1, a bottom layer 4, and a waffle intermediate layer 3 disposed between the face layer 1 and the bottom layer 4. The waffle intermediate layer 3 is woven together with the face layer 1 and the bottom layer 4. The waffle intermediate layer 3 includes multiple waffle cells, and each waffle cell forms an air layer with the face layer 1 and the bottom layer 4. The weaving yarn of the face layer 1 includes transparent monofilament yarn, and the weaving yarn of the bottom layer 4 includes polyester lightweight mesh yarn. In this embodiment, the face layer 1 is woven with mesh openings. The jacquard waffle fabric also includes a jacquard layer 2, which is located on the surface of the face layer 1.
[0076] The specific weaving method is as follows:
[0077] The surface layer 1 is woven with a ground comb (the surface layer 1 can be customized with open mesh design or woven with transparent and opaque plain fabric) and a Jacquard JK, using Jacquard combs JK3 and JK4 for weaving.
[0078] GB2: Warped transparent monofilament yarn, specifically P-DT0.08 / 1F composite polyester monofilament (64D / 1F) (re-cycle) yarn, with 6 warp heads and 512 yarns per warp head. GB2 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 1750m / lact. The weave structure is 1-0 / 1-1 / 0-1 / 1-1 / / . The content of GB2 transparent monofilament yarn is approximately 6.564%.
[0079] Yarn frame - Jacquard surface comb: Woven using Jacquard combs JK3 and JK4 (free-form open mesh, coiled head style).
[0080] JK3: Warped transparent monofilament yarn, specifically P-DT0.08 / 1F composite polyester monofilament (64D / 1F) (re-cycle) yarn, with 6 warp heads and 256 yarns per warp head. JK3 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear feed rate of 1850m / rubber, and a warp weave of 1-0 / 1-1 / 1-2 / 1-1 / / . The content of JK3 transparent monofilament yarn is approximately 3.469%.
[0081] JK4: Warped transparent monofilament yarn, specifically P-DT0.08 / 1F composite polyester monofilament (64D / 1F) (re-cycle) yarn, with 6 warp heads and 256 yarns per warp head. JK4 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear feed rate of 1850m / rube, and a warp weave of 1-0 / 1-1 / 1-2 / 1-1 / / . The content of JK4 transparent monofilament yarn is approximately 3.469%.
[0082] Yarn frame 2 Jacquard waffle middle layer 3: (freestyle waffle design) woven using Jacquard combs JK5 and JK6.
[0083] JK5: Warped CD bright low-elasticity lightweight mesh yarn, specifically P-DTY150D / 96F environmentally friendly CD bright low-elasticity lightweight mesh non-twist (recycle) yarn, with 1536 yarns on the yarn frame. JK5 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear warp feed of 6300mm / rubber, and a variable warp plain weave of 1-0 / 1-0 / 1-2 / 1-2 / / . The content of JK5CD bright low-elasticity lightweight mesh yarn is approximately 27.691%.
[0084] JK6: Warped CD bright low-elasticity lightweight mesh yarn, specifically P-DTY150D / 96F environmentally friendly CD bright low-elasticity lightweight mesh non-twist (recycle) yarn, with 1536 yarns on the yarn frame. JK6 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear warp feed of 6300mm / rubber, and a variable warp plain weave of 1-0 / 1-0 / 1-2 / 1-2 / / . The content of JK6CD bright low-elasticity lightweight mesh yarn is approximately 27.691%.
[0085] The bottom layer 4 is woven using GB7 and GB8 ground combs (regular mesh, coiled head). The mesh size of this bottom layer can be customized according to the required process.
[0086] GB7: Warped polyester white low-elastic lightweight mesh yarn, specifically P-DTY150D / 48F semi-dull environmentally friendly low-elastic lightweight mesh (recycle) yarn, with 6 warp heads and 256 yarns per warp head. The GB7 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear feed rate of 2750m / rubber, and a variable warp plain weave of 1-1 / 1-0 / 1-1 / 2-3 / / . The content of GB7 polyester white low-elastic lightweight mesh yarn is approximately 12.088%.
[0087] GB8: Warped polyester white low-elasticity lightweight mesh yarn, specifically P-DTY150D / 48F semi-dull environmentally friendly low-elasticity lightweight mesh (recycle) yarn, with 6 warp heads and 256 yarns per warp head. The GB8 yarn is threaded on the machine in a 1-thread-1-hole manner, with a gear feed rate of 2750m / rubber, and a variable warp plain weave of 1-1 / 2-3 / 1-1 / 1-0 / / . The content of GB8 polyester white low-elasticity lightweight mesh yarn is approximately 12.088%.
[0088] The jacquard comb yarn of jacquard layer 2 can be extended along waffle middle layer 3 (overlapping with waffle cells) to achieve waffle pile heights with different hardness and effects. Furthermore, the jacquard comb yarn of waffle middle layer 3 can be made of different colored yarns to create waffle cell effects with different colors in different layers.
[0089] Example 4: This example discloses a warp-knitted single-triple jacquard waffle fabric and its weaving method.
[0090] Reference Figure 4 In this embodiment, the jacquard waffle fabric is woven using a three-jacquard weave. The jacquard waffle fabric includes a face layer 1, a back layer 4, and a waffle intermediate layer 3 disposed between the face layer 1 and the back layer 4. The waffle intermediate layer 3 is woven and connected to the face layer 1 and the back layer 4. The waffle intermediate layer 3 includes multiple waffle cells, and each waffle cell forms an air layer with the face layer 1 and the back layer 4. The weaving yarn of the face layer 1 includes transparent monofilament yarn, and the weaving yarn of the back layer 4 includes polyester lightweight mesh yarn. In this embodiment, the face layer 1 has mesh woven according to actual needs. The jacquard waffle fabric also includes a jacquard layer 2. In this embodiment, the jacquard layer 2 has two parts, located between the waffle intermediate layer 3 and the face layer 1, and on the surface of the face layer 1, respectively, enriching the fabric structure. A floating yarn layer 5 is also disposed between the waffle intermediate layer 3 and the face layer 1. The floating yarn layer 5 is located on the jacquard layer 2 and mainly presents a float structure, further enriching the fabric structure and improving the fabric's breathability.
[0091] The specific weaving steps are as follows:
[0092] Surface layer 1: veil, 1 comb (Surface layer 1 features a custom-designed mesh with both transparent and opaque fabric woven in) paired with a jacquard (JK) comb.
[0093] GB2: Warped transparent monofilament yarn, specifically P-DT0.08 / 1F environmentally friendly polyester monofilament (64D / 1F) (recycle) yarn, with 6 warp heads and 512 yarns per warp head. GB2 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 1600m / lactage, and a running chain weave structure of 1-0 / 1-1 / 0-1 / 1-1 / / . The content of GB2 transparent monofilament yarn is approximately 7.576%.
[0094] Yarn frame - Jacquard surface layer: Woven using Jacquard combs JK3 and JK4 (free-form open mesh, coiled head style).
[0095] JK3: Warped transparent monofilament yarn, specifically P-DT0.08 / 1F environmentally friendly polyester monofilament (64D / 1F) (re-cycle) yarn, with 6 warp heads and 256 yarns per warp head. JK3 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear feed rate of 1850m / rube, and a warp weave of 1-0 / 1-1 / 1-2 / 1-1 / / . The content of JK3 transparent monofilament yarn is about 4.735%.
[0096] JK4: Warped transparent monofilament yarn, specifically P-DT0.08 / 1F environmentally friendly polyester monofilament (64D / 1F) (recycled) yarn, with 6 warp heads, each with 256 yarns. JK4 yarn is threaded on the machine in a 1-thread-1-loop manner, with a gear feed rate of 1850m / lacquer. The warp weave is 1-0 / 1-1 / 1-2 / 1-1 / / . The JK4 transparent monofilament yarn content is approximately 4.735%. A jacquard layer 2 is formed on the surface of layer 1.
[0097] The weaving of Jacquard layer 2 on the yarn frame (the jacquard layer 2 located between surface layer 1 and waffle layer 3): (freestyle jacquard design and flowing yarn) woven using Jacquard combs JK5 and JK6.
[0098] JK5: Warped colored yarn, low-elasticity, lightweight mesh yarn, specifically warped colored yarn P-DTY150D / 96F environmentally friendly masterbatch, bright, low-elasticity, lightweight mesh, non-twisted (recycled) yarn (grape purple), with 1536 yarns on the yarn frame. JK5 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear warp feed of 2500mm / rubc, and a variable warp plain weave of 1-1 / 1-2 / 1-0 / 1-1 / / . The content of JK5 colored yarn, low-elasticity, lightweight mesh yarn is approximately 13.872%.
[0099] JK6: Warped colored yarn, low-elasticity, lightweight mesh yarn, specifically colored yarn P-DTY150D / 96F environmentally friendly masterbatch, bright, low-elasticity, lightweight mesh, non-twisted (recycled) yarn (mint green), with 1536 yarns on the yarn frame. JK6 yarn is threaded on the machine in a 1-thread-1-loop manner, with a gear warp feed of 2500mm / rubc, and a variable warp plain weave of 1-1 / 1-2 / 1-0 / 1-1 / / . The content of colored yarn, low-elasticity, lightweight mesh yarn in JK6 is approximately 13.872%.
[0100] The weaving of the middle layer 3 of the yarn frame Jacquard waffle: (free-style waffle cell design) is woven using Jacquard combs JK7 and JK8.
[0101] JK7: Warped transparent monofilament yarn, specifically P-DT0.08 / 1F environmentally friendly polyester monofilament (64D / 1F) (re-cycle) yarn, with 6 warp heads and 256 yarns per warp head. JK7 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear warp feed of 5800m / rubber, and a variable warp plain weave of 1-0 / 1-0 / 1-2 / 1-2 / / . The content of JK7 transparent monofilament yarn is approximately 13.732%.
[0102] JK8: Warped transparent monofilament yarn, specifically P-DT0.08 / 1F environmentally friendly polyester monofilament (64D / 1F) (re-cycle) yarn, with 6 warp heads and 256 yarns per warp head. JK8 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear warp feed of 5800m / rube, and a variable warp plain weave of 1-0 / 1-0 / 1-2 / 1-2 / / . The content of JK8 transparent monofilament yarn is about 13.732%.
[0103] The bottom layer 4 is woven using GB9 and GB10 ground combs (regular mesh, disc head type). The mesh size of this bottom layer can be customized according to the required process.
[0104] GB9: Warped polyester white low-elasticity lightweight mesh yarn, specifically colored yarn P-DTY100D / 48F environmentally friendly masterbatch low-elasticity lightweight mesh non-twist (recycle) yarn (bright white), 6 warp heads, each with 256 yarns. GB9 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear warp feed of 2500m / rube, and a variable warp plain weave 1-1 / 0-1 / 1-1 / 3-2 / / . The polyester white low-elasticity lightweight mesh yarn content of GB9 is approximately 13.872%.
[0105] GB10: Warped polyester white low-elasticity lightweight mesh yarn, specifically colored yarn P-DTY100D / 48F environmentally friendly masterbatch low-elasticity lightweight mesh non-twist (recycle) yarn (bright white), 6 warp heads, each with 256 yarns. GB 10 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear warp feed of 2500m / rube, and a variable warp plain weave of 1-1 / 3-2 / 1-1 / 0-1 / / . The content of polyester white low-elasticity lightweight mesh yarn in GB10 is approximately 13.872%.
[0106] The jacquard comb yarn of jacquard layer 2 can be extended along waffle middle layer 3 (overlapping with waffle cells) to achieve waffle pile heights with different hardness and effects. Furthermore, the jacquard comb yarn of waffle middle layer 3 can be made of different colored yarns to create waffle cell effects with different colors in different layers.
[0107] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A warp-knitted jacquard waffle fabric, characterized in that, The fabric includes a top layer (1), a bottom layer (4), and a waffle intermediate layer (3) disposed between the top layer (1) and the bottom layer (4). The waffle intermediate layer (3) is woven together with the top layer (1) and the bottom layer (4). The waffle intermediate layer (3) includes multiple waffle cells, and each waffle cell forms an air layer with the top layer (1) and the bottom layer (4). The yarn of the top layer (1) is transparent monofilament yarn, and the yarn of the bottom layer (4) is polyester lightweight mesh yarn. The jacquard waffle fabric also includes a jacquard layer (2), which is located between the waffle intermediate layer (3) and the top layer (1). A floating yarn layer (5) is also disposed between the waffle intermediate layer (3) and the top layer (1). The floating yarn layer (5) is located on the jacquard layer (2) and presents a floating yarn structure. Alternatively, a jacquard layer (2) is provided on the surface of the top layer (1) and between the waffle intermediate layer (3) and the top layer (1). A floating yarn layer (5) is also provided between the waffle intermediate layer (3) and the top layer (1). The floating yarn layer (5) is located on the jacquard layer (2) between the waffle intermediate layer (3) and the top layer (1) and presents a floating yarn structure.
2. The warp-knitted jacquard waffle fabric according to claim 1, characterized in that, The surface layer (1) is woven with a mesh.
3. The warp-knitted jacquard waffle fabric according to claim 1, characterized in that, The jacquard waffle fabric is woven from at least one jacquard.
4. The warp-knitted jacquard waffle fabric according to claim 3, characterized in that, The jacquard waffle fabric is woven using ground combs and jacquard combs.
5. A method for weaving a warp-knitted jacquard waffle fabric, characterized in that, Includes the following steps: Weaving of the surface layer (1): Weaving is carried out using ground combs GB1 and GB2; GB1: warped transparent monofilament yarn, warp plain weave 0-1 / 1-1 / 2-1 / 1-1 / / , the content of transparent monofilament yarn in GB1 is 8.0% to 8.5%; GB2: warped transparent monofilament yarn, warp plain weave 2-1 / 1-1 / 0-1 / 1-1 / / , the content of transparent monofilament yarn in GB2 is 8.0% to 8.5%; The jacquard layer (2) is woven using Jacquard combs JK3 and JK4; JK3: warped CD bright low elastic light mesh non-twisted yarn, with a variation warp plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , and the content of CD bright low elastic light mesh non-twisted yarn in JK3 is 7.2% to 7.5%; JK4: warped CD bright low elastic light mesh non-twisted yarn, with a variation warp plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , and the content of CD bright low elastic light mesh non-twisted yarn in JK4 is 7.2% to 7.5%; The weaving of the waffle intermediate layer (3): Weaving is performed using ground combs GB5 and GB6; GB5: The warp is made of transparent monofilament yarn, following a variable warp satin weave 2-3 / 2-3 / 3-4 / 3-4 / 4-5 / 4-5 / 5-6 / 5-6 / 6-7 / 6-7 / 7-8 / 7-8 / 8-9 / 8-9 / 9-10 / 9-10 / 10-11 / 10-11 / 11-12 / 11-12 / 12-13 / 12- 13 / 13-14 / 13-14 / 13-12 / 13-12 / 12-11 / 12-11 / 11-10 / 11-10 / 10-9 / 10-9 / 9-8 / 9-8 / 8-7 / 8-7 / 7-6 / 7-6 / 6-5 / 6-5 / 5-4 / 5-4 / 4-3 / 4-3 / 3-2 / 3-2 / 2-1 / 2-1 / 1-0 / 1-0 / 1-2 / 1-2 / / , GB5 transparent monofilament Yarn content is 7.0%–7.5%; GB6: Warping contains transparent monofilament yarns, with a variable warp satin weave 13-14 / 14-13 / 13-12 / 12-13 / 12-11 / 11-12 / 11-10 / 10-11 / 10-9 / 9-10 / 9-8 / 8-9 / 8-7 / 7-8 / 7-6 / 6-7 / 6-5 / 5-6 / 5-4 / 4-5 / 4-3 / 3-4 / 3-2 / 2-3 / 2-1 / 1-2 / 1-0 / 0-1 / 1-2 / 2-1 / 2-3 / 3-2 / 3-4 / 4-3 / 4-5 / 5-4 / 5-6 / 6-5 / 6-7 / 7-6 / 7-8 / 8-7 / 8-9 / 9-8 / 9-10 / 10-9 / 10-11 / 11-10 / 11-12 / 12-11 / 12-13 / 13-12 / / , GB6 transparent monofilament yarn content accounts for 7.2% to 7.5%; The weaving of the bottom layer (4): The weaving is carried out using ground combs GB7 and GB8; GB7: warped polyester white low-elastic light mesh yarn, with a variation warp plain weave 1-1 / 1-0 / 1-1 / 2-3 / / , and the content of polyester white low-elastic light mesh yarn in GB7 is 30.0% to 30.5%; GB8: warped polyester white low-elastic light mesh yarn, with a variation warp plain weave 1-1 / 0-1 / 1-1 / 1-0 / / , and the content of polyester white low-elastic light mesh yarn in GB8 is 20.0% to 25.0%.
6. A method for weaving a warp-knitted three-jakka waffle fabric, characterized in that, Includes the following steps: The surface layer (1) is woven using ground comb GB2 and Jacquard combs JK3 and JK4; GB2: warped transparent monofilament yarn, running chain weave 1-0 / 1-1 / 0-1 / 1-1 / / , the content of transparent monofilament yarn in GB2 is 5.0% to 10.0%; JK3: warped transparent monofilament yarn, running plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , the content of transparent monofilament yarn in JK3 is 3.0% to 6.0%; JK4: warped transparent monofilament yarn, running plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , the content of transparent monofilament yarn in JK4 is 3.0% to 6.0%; The jacquard layer (2) is woven using Jacquard combs JK5 and JK6; the warp yarn is a low-elasticity light mesh yarn, and the weave is a modified warp plain weave 1-1 / 1-2 / 1-0 / 1-1 / / , with the content of the low-elasticity light mesh yarn in JK5 being 10.0% to 15.0%; JK6: the warp yarn is a low-elasticity light mesh yarn, and the weave is a modified warp plain weave 1-1 / 1-2 / 1-0 / 1-1 / / , with the content of the low-elasticity light mesh yarn in JK6 being 10.0% to 15.0%; The weaving of the waffle intermediate layer (3): Jacquard combs JK7 and JK8 are used for weaving; JK7: warped transparent monofilament yarn, with a variable warp plain weave 1-0 / 1-0 / 1-2 / 1-2 / / , and the content of transparent monofilament yarn in JK7 is 10.0% to 15.0%; JK8: warped transparent monofilament yarn, with a variable warp plain weave 1-0 / 1-0 / 1-2 / 1-2 / / , and the content of transparent monofilament yarn in JK8 is 10.0% to 15.0%; The weaving of the bottom layer (4): The weaving is carried out using ground combs GB9 and GB10; GB9: warped polyester white low-elastic light mesh yarn, with a variation warp plain weave 1-1 / 0-1 / 1-1 / 3-2 / / , and the content of polyester white low-elastic light mesh yarn in GB9 is 10.0% to 15.0%; GB10: warped polyester white low-elastic light mesh yarn, with a variation warp plain weave 1-1 / 3-2 / 1-1 / 0-1 / / , and the content of polyester white low-elastic light mesh yarn in GB10 is 10.0% to 15.0%.