Feather combing and shearing integrated device

Abstract

The application belongs to the technical field of sports equipment production, and particularly relates to a feather combing and shearing integrated device, which comprises a workbench, the upper end face of the workbench is provided with a conveying device, the upper side of the conveying device is provided with a U-shaped plate, the two ends of the U-shaped plate are fixedly connected with the workbench, one side of the inner side of the U-shaped plate is provided with a feather combing device, and the other side of the inner side of the U-shaped plate is sequentially provided with a shearing device and a hair suction device. The feather combing device can not only position-limit the feather extrusion on the conveying device, so as to avoid the feather on the conveying device from stopping moving forward or leftward or rightward during the combing process, thereby affecting the combing efficiency and combing effect of the feather, but also make the extrusion spring in the feather combing device play a buffering role when the rolling wheel extrudes the feather, so that the phenomenon that the feather is extruded and damaged by the rolling wheel can be avoided.

Description

Technical Field

[0001] This invention relates to the field of sports equipment manufacturing technology, and in particular to an integrated feather combing and cutting device. Background Technology

[0002] Badminton is an indoor sport played over a net using a long-handled, net-like racket to hit a small ball made of feathers and cork. Shuttlecocks are generally classified as goose feather, duck feather, and nylon shuttlecocks, with duck feather and goose feather shuttlecocks being the most common in China. Each type of feather is further categorized by width: fully round, large square, small square, single-sided, and hunchbacked. The production process of badminton shuttlecocks requires a feather combing and shearing integrated device to process the feathers.

[0003] Existing feather combing and trimming integrated devices have the following problems:

[0004] 1. When combing feathers, the feathers tend to stop moving forward or to the side as the combing brush stops, which affects the efficiency and effect of feather combing.

[0005] 2. If the feathers have curled edges, the overall feathers will not be neat, which will affect the feather cutting effect. Summary of the Invention

[0006] Traditional feather combing and cutting devices often suffer from problems such as feathers stopping and moving forward or sideways during combing, which affects combing efficiency and effect. Furthermore, if feathers have curled edges, the overall appearance becomes uneven, further impacting the cutting effect. This invention addresses these issues by proposing a new feather combing and cutting device.

[0007] The present invention proposes an integrated feather combing and cutting device, comprising a workbench, a conveying device on the upper surface of the workbench, a U-shaped plate above the conveying device, both ends of the U-shaped plate being fixedly connected to the workbench, a feather combing device on one side of the inner side of the U-shaped plate, and a cutting device and a feather suction device sequentially arranged on the other side of the inner side of the U-shaped plate, and a cleaning device on one side of the lower surface of the conveying device.

[0008] Preferably, the feather combing device includes a fixed horizontal plate, the two ends of which are fixedly connected to two walls on the inner side of the U-shaped plate, and a plurality of first connecting posts are fixedly installed on the lower end face of the fixed horizontal plate in sequence, and each of the first connecting posts has an insertion port on its lower end face.

[0009] Preferably, each of the sockets is provided with a compression spring, and each of the first connecting posts is provided with a second connecting post below it. A plug rod is fixedly installed on the upper end face of the second connecting post. Multiple plug rods are sequentially inserted into the sockets on the lower end faces of multiple first connecting posts. The two ends of the compression springs in the sockets are fixedly connected to the bottom end of the socket and the plug rod inserted in the socket, respectively.

[0010] Preferably, the lower end face of the second connecting column is provided with an installation groove, a rolling wheel is rotatably installed in the installation groove, and feather combing brushes are fixedly installed on both sides of the second connecting column.

[0011] Preferably, the conveying device includes two limiting plates, a conveyor belt is provided between the two limiting plates, and a fixing plate is fixedly installed on both sides of the upper end face of the two limiting plates. The four fixing plates are in pairs corresponding to each other, and a fixing rod is fixedly connected to the upper end of the fixing plates in pairs corresponding to each other.

[0012] Preferably, multiple partition plates are sequentially sleeved between the two fixed rods, and a rolling roller is rotatably connected to the lower end of the two fixed plates that correspond to each other. Multiple rolling holes are sequentially opened on the outer wall surface of the rolling roller, and the multiple rolling holes correspond to the middle part between two adjacent partition plates.

[0013] Preferably, the shearing device includes a hydraulic telescopic joint, which is fixedly installed on the upper end face of the U-shaped plate. The output end of the hydraulic telescopic joint extends through the U-shaped plate to the inner side of the U-shaped plate. A connecting plate is fixedly installed on the output end of the hydraulic telescopic joint. A plurality of mounting blocks are fixedly installed sequentially on the lower end face of the connecting plate. Shearing blades are fixedly installed on both sides of the lower end face of the mounting blocks.

[0014] Preferably, the feather suction device includes a feather suction fan, a feather collection box is fixedly connected to one side of the upper end face of the U-shaped plate, and a plurality of feather suction tubes are sequentially fixedly installed on the upper end face of the feather suction fan. The ends of the plurality of feather suction tubes away from the feather suction fan pass through the U-shaped plate and are connected to the feather collection box.

[0015] Preferably, the cleaning device includes a fixed frame, with both ends of the fixed frame fixedly connected to two limiting plates. The two inner walls of the fixed frame are provided with sliding grooves, the positions of the two sliding grooves are corresponding to each other, and a movable plate is provided between the two sliding grooves. Slider blocks are fixedly installed at both ends of the movable plate.

[0016] Preferably, the two sliders slide in two grooves respectively, a cleaning plate is fixedly installed on the upper surface of the movable plate, and a threaded rod is provided below the fixed frame, with one end of the threaded rod passing through the fixed frame and rotatably connected to the movable plate.

[0017] The beneficial effects of this invention are as follows:

[0018] 1. The feather combing device not only restricts the position of the feathers being squeezed on the conveyor, thus preventing the feathers from stopping or moving left or right during combing, which would affect the combing efficiency and effect, but also the compression spring in the feather combing device acts as a buffer when the rolling wheel squeezes the feathers, thus preventing the feathers from being crushed.

[0019] 2. The conveyor device not only conveys feathers, but the divider plate also divides the conveyor belt into multiple conveying zones, allowing multiple groups of feathers to be processed simultaneously, thereby improving the working efficiency of the device. The rollers roll the feathers, making them more uniform during combing and shearing, thus improving the shearing effect. The roller openings prevent the rollers from damaging the feather shafts.

[0020] 3. The feather suction device facilitates the collection and processing of the feather edges cut by the conveyor, thereby reducing the accumulation of feather edges during feather cutting.

[0021] 4. The cleaning device can be installed to clean the conveyor belt, thus keeping it clean and tidy during use. Attached Figure Description

[0022] Figure 1 This is a first-view schematic diagram of the overall structure of the feather combing and cutting integrated device proposed in this invention;

[0023] Figure 2 This is a second-view schematic diagram of the overall structure of the feather combing and cutting integrated device proposed in this invention;

[0024] Figure 3 This is a perspective view of a feather combing and cutting integrated device proposed in this invention;

[0025] Figure 4 This is a perspective view of the conveying device of the feather combing and cutting integrated device proposed in this invention;

[0026] Figure 5 This is a perspective view of the cutting device and the U-shaped plate of the feather combing and cutting integrated device proposed in this invention;

[0027] Figure 6 This is a perspective view of the feather suction device and the U-shaped plate of the feather combing and cutting integrated device proposed in this invention;

[0028] Figure 7 This is an exploded view of the cleaning device of the feather combing and cutting integrated device proposed in this invention.

[0029] In the diagram: 1. Workbench; 2. Conveying device; 201. Limiting plate; 202. Conveyor belt; 203. Fixing plate; 204. Fixing rod; 205. Divider plate; 206. Rolling roller; 207. Rolling port; 3. U-shaped plate; 4. Feather combing device; 401. Fixing horizontal plate; 402. First connecting column; 403. Insertion port; 404. Compression spring; 405. Second connecting column; 406. Insertion rod; 4060 407. Rolling wheel; 508. Feather combing brush; 509. Shearing device; 5001. Hydraulic telescopic device; 501. Connecting plate; 502. Mounting block; 503. Shearing blade; 600. Feather suction device; 601. Feather suction fan; 602. Feather collection box; 603. Feather suction tube; 700. Cleaning device; 701. Fixing frame; 702. Slide rail; 703. Moving plate; 704. Sliding block; 705. Cleaning plate; 706. Threaded rod. Detailed Implementation

[0030] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0031] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0032] Reference Figure 1-2 A feather combing and cutting integrated device includes a workbench 1, a conveying device 2 on the upper surface of the workbench 1, a U-shaped plate 3 above the conveying device 2, the two ends of the U-shaped plate 3 being fixedly connected to the workbench 1, a feather combing device 4 on one side of the inner side of the U-shaped plate 3, a cutting device 5 and a feather suction device 6 arranged sequentially on the other side of the inner side of the U-shaped plate 3, and a cleaning device 7 on one side of the lower surface of the conveying device 2.

[0033] like Figure 3As shown, the feather combing device 4 includes a fixed horizontal plate 401. Both ends of the fixed horizontal plate 401 are fixedly connected to two inner walls of the U-shaped plate 3. Multiple first connecting posts 402 are sequentially fixedly installed on the lower end face of the fixed horizontal plate 401. Each first connecting post 402 has an insertion port 403 on its lower end face. Each insertion port 403 contains a compression spring 404. Below each first connecting post 402, a second connecting post 405 is provided. An insertion rod 406 is fixedly installed on the upper end face of each second connecting post 405. Multiple insertion rods 406 are sequentially inserted into the insertion ports 403 on the lower end faces of the multiple first connecting posts 402. Both ends of the compression springs 404 within the insertion ports 403 are fixedly connected to the bottom inner end of the insertion port 403 and the insertion rod 406 inserted into the insertion port 403. The lower end face of the second connecting post 405 is provided with an installation groove, and a rolling wheel 4060 is rotatably installed in the installation groove. Feather combing brushes 407 are fixedly installed on both sides of the second connecting post 405. When the processed feathers pass through the feather combing device 4, the rolling wheel 4060 presses down on one end of the feathers, thus fixing the feathers in position. At the same time, the second connecting post 405 moves towards the first connecting post 402 via the insert rod 406. The movement of the second connecting post 405 causes the rolling wheel 406 to move towards the first connecting post 402. During the upward movement of the second connecting post 405, the insert rod 406 compresses the compression spring 404 inside the insertion port 403 at the lower end of the first connecting post 402. The compression spring 404 contracts under force. While the rolling wheel 4060 is pressing down on the feathers, the feather combing brush 407 combs the feathers. When the rolling wheel 4060 has pressed down on the feathers and the feather combing brush 407 has finished combing the feathers, the compression spring 404 will push the rolling wheel 4060 back to its original position through its own elastic potential energy. The feather combing device 4 not only restricts the position of the feathers squeezed on the conveying device 2, thus preventing the feathers on the conveying device 2 from stopping forward or moving left or right during the combing process, which would affect the combing efficiency and effect, but also the compression spring 404 in the feather combing device 4 acts as a buffer when the rolling wheel 4060 squeezes the feathers, thus preventing the feathers from being crushed when the rolling wheel 4060 squeezes the feathers.

[0034] like Figure 4As shown, the conveying device 2 includes two limiting plates 201, a conveyor belt 202 between the two limiting plates 201, and fixing plates 203 fixedly installed on both sides of the upper end face of the two limiting plates 201. The four fixing plates 203 are paired and correspond to each other, and fixing rods 204 are fixedly connected to the upper ends of the pairs of corresponding fixing plates 203. Multiple partition plates 205 are sequentially sleeved between the two fixing rods 204. A rolling roller 206 is rotatably connected to the lower end of the pairs of corresponding fixing plates 203. Multiple rolling holes 207 are sequentially opened on the outer wall of the rolling roller 206, and the multiple rolling holes 207 correspond to the middle part between two adjacent partition plates 205. First, place one end of the feather to be combed and cut on the conveyor belt 202. Start the conveyor belt 202, which moves the feathers along it. When the feather reaches the roller 206, the middle shaft of the feather is positioned at the rolling opening 207 on the roller 206. As the feather passes through the roller 206, the roller 206 rolls and presses the feather. The conveyor device 2 not only conveys the feathers, but the partition plate 205 also divides the conveyor belt 202 into multiple conveying zones, allowing multiple groups of feathers to be processed simultaneously, thus improving the efficiency of the device. The roller 206 rolls and presses the feathers, making them more uniform during combing and cutting, thereby improving the cutting effect. The rolling opening 207 prevents the roller 206 from damaging the feather shaft.

[0035] like Figure 5 As shown, the shearing device 5 includes a hydraulic telescopic joint 501, which is fixedly installed on the upper surface of the U-shaped plate 3. The output end of the hydraulic telescopic joint 501 extends through the U-shaped plate 3 to the inner side of the U-shaped plate 3. A connecting plate 502 is fixedly installed on the output end of the hydraulic telescopic joint 501. Multiple mounting blocks 503 are sequentially fixedly installed on the lower surface of the connecting plate 502. Shearing blades 504 are fixedly installed on both sides of the lower surface of the mounting blocks 503. When feathers pass through the shearing device 5, the hydraulic telescopic joint 501 is activated. The activation of the hydraulic telescopic joint 501 causes the connecting plate 502 to move downward. The movement of the connecting plate 502 causes the mounting blocks 503 to move downward. The movement of the mounting blocks 503 causes the shearing blades 504 to move downward until the shearing blades 504 have finished shearing the feathers on the conveyor belt 202. The hydraulic telescopic joint 501 facilitates the vertical adjustment of the connecting plate 502, and the shearing blades 504 perform the function of shearing the feathers.

[0036] like Figure 6As shown, the feather suction device 6 includes a feather suction fan 601. A feather collection box 602 is fixedly connected to one side of the upper end face of the U-shaped plate 3. Multiple feather suction tubes 603 are sequentially fixedly installed on the upper end face of the feather suction fan 601. The ends of the multiple feather suction tubes 603 away from the feather suction fan 601 pass through the U-shaped plate 3 and connect to the feather collection box 602. When the cut feathers pass through the feather suction device 6, the feather suction fan 601 is activated. The feather suction fan 601 will transport the cut edges of the feathers on the conveyor belt 202 to the feather collection box 602 for collection through the feather suction tubes 603. The feather suction device 6 facilitates the collection of the cut edges of the feathers on the conveyor device 2, thereby reducing the accumulation of feather edges during feather cutting.

[0037] like Figure 7 As shown, the cleaning device 7 includes a fixed frame 701, with both ends of the fixed frame 701 fixedly connected to two limiting plates 201. Two grooves 702 are provided on the inner walls of the fixed frame 701, and the positions of the two grooves 702 correspond to each other. A movable plate 703 is provided between the two grooves 702, and sliders 704 are fixedly installed at both ends of the movable plate 703. The two sliders 704 slide within the two grooves 702 respectively. A cleaning plate 705 is fixedly installed on the upper surface of the movable plate 703. A threaded rod 706 is provided below the fixed frame 701, with one end of the threaded rod 706 passing through the fixed frame 701 and rotatably connected to the movable plate 703. When surface cleaning of conveyor belt 202 is required, the threaded rod 706 is rotated. The rotation of the threaded rod 706 pushes the moving plate 703 towards conveyor belt 202. The movement of the moving plate 703 drives the cleaning plate 705 towards conveyor belt 202 until one end of the cleaning plate 705 rests on conveyor belt 202. The cleaning plate 705 resting on conveyor belt 202 scrapes away impurities. The cleaning device 7 can clean conveyor belt 202, thus keeping it clean and tidy during use.

[0038] Working principle of this invention:

[0039] First, place one end of the feather to be combed and cut on the conveyor belt 202. Start the conveyor belt 202, and the conveyor belt 202 will move the feather on it. When the feather moves to the rolling roller 206, the middle of the feather shaft is at the rolling opening 207 on the rolling roller 206. When the feather passes through the rolling roller 206, the rolling roller 206 will roll the feather. When the processed feathers pass through the feather combing device 4, the rolling wheel 4060 presses down on one end of the feathers, thus fixing the feathers in position. At the same time, the second connecting post 405 moves towards the first connecting post 402 via the insert rod 406. The movement of the second connecting post 405 causes the rolling wheel 406 to move towards the first connecting post 402. During the upward movement of the second connecting post 405, the insert rod 406 compresses the compression spring 404 inside the insertion port 403 at the lower end of the first connecting post 402. The compression spring 404 contracts under force. While the rolling wheel 4060 is pressing down on the feathers, the feather combing brush 407 combs the feathers. When the rolling wheel 4060 has pressed down on the feathers and the feather combing brush 407 has finished combing the feathers, the compression spring 404 will push the rolling wheel 4060 back to its original position through its own elastic potential energy. When the feathers pass through the shearing device 5, the hydraulic telescopic device 501 is activated. The activation of the hydraulic telescopic device 501 causes the connecting plate 502 to move downwards. The movement of the connecting plate 502 causes the mounting block 503 to move downwards. The movement of the mounting block 503 causes the shearing blade 504 to move downwards until the shearing blade 504 has finished shearing the feathers on the conveyor belt 202. When the sheared feathers pass through the feather suction device 6, the feather suction fan 601 is activated. The feather suction fan 601 will transport the sheared edges of the feathers on the conveyor belt 202 to the feather collection box 602 for collection through the feather suction pipe 603. When surface cleaning of conveyor belt 202 is required, the threaded rod 706 is rotated. The rotation of the threaded rod 706 pushes the moving plate 703 to move towards conveyor belt 202. The movement of the moving plate 703 drives the cleaning plate 705 to move towards conveyor belt 202 until one end of the cleaning plate 705 is pressed against the conveyor belt 202. The cleaning plate 705 pressed against the conveyor belt 202 will scrape away and clean the impurities on the conveyor belt 202.

[0040] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A feather combing and cutting integrated device, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is provided with a conveying device (2), and a U-shaped plate (3) is provided above the conveying device (2). The two ends of the U-shaped plate (3) are fixedly connected to the workbench (1). A feather combing device (4) is provided on one side of the inner side of the U-shaped plate (3), and a shearing device (5) and a feather suction device (6) are provided on the other side of the inner side of the U-shaped plate (3) in sequence. A cleaning device (7) is provided on one side of the lower surface of the conveying device (2). The feather combing device (4) includes a fixed horizontal plate (401). The two ends of the fixed horizontal plate (401) are fixedly connected to the two walls on the inner side of the U-shaped plate (3). A plurality of first connecting columns (402) are fixedly installed on the lower surface of the fixed horizontal plate (401) in sequence. Each of the first connecting columns (402) has an insertion port (403) on its lower surface. Each insertion port (403) is provided with a compression spring (404). Below each of the first connecting columns (402) is a second connecting column (405). A rod (406) is fixedly installed on the upper end face of the second connecting column (405). Multiple rods (406) are sequentially inserted into the sockets (403) on the lower end face of multiple first connecting columns (402). The two ends of the compression spring (404) in the socket (403) are fixedly connected to the bottom end of the inner side of the socket (403) and the rod (406) inserted in the socket (403). An installation slot is opened on the lower end face of the second connecting column (405). A rolling wheel (4060) is rotatably installed in the installation slot. Feather combing brushes (407) are fixedly installed on both sides of the second connecting column (405). The conveying device (2) includes two limiting plates (201). A conveyor belt (202) is provided between the two limiting plates (201).

2. The feather combing and cutting integrated device according to claim 1, characterized in that, Fixing plates (203) are fixedly installed on both sides of the upper end face of the two limiting plates (201). The four fixing plates (203) are in pairs corresponding to each other, and fixing rods (204) are fixedly connected at the upper end between the fixing plates (203) that are in pairs corresponding to each other.

3. The feather combing and cutting integrated device according to claim 2, characterized in that, Multiple partition plates (205) are sequentially sleeved between the two fixed rods (204). A rolling roller (206) is rotatably connected to the lower end of the two fixed plates (203) that are in corresponding positions. Multiple rolling holes (207) are sequentially opened on the outer wall surface of the rolling roller (206). The multiple rolling holes (207) correspond to the middle part between two adjacent partition plates (205).

4. The feather combing and cutting integrated device according to claim 1, characterized in that, The shearing device (5) includes a hydraulic telescoping device (501), which is fixedly installed on the upper end face of the U-shaped plate (3). The output end of the hydraulic telescoping device (501) extends through the U-shaped plate (3) to the inner side of the U-shaped plate (3). A connecting plate (502) is fixedly installed on the output end of the hydraulic telescoping device (501). A plurality of mounting blocks (503) are fixedly installed on the lower end face of the connecting plate (502) in sequence. Shearing blades (504) are fixedly installed on both sides of the lower end face of the mounting blocks (503).

5. The feather combing and cutting integrated device according to claim 1, characterized in that, The feather suction device (6) includes a feather suction fan (601), and a feather collection box (602) is fixedly connected to one side of the upper end face of the U-shaped plate (3). Multiple feather suction tubes (603) are fixedly installed on the upper end face of the feather suction fan (601). The ends of the multiple feather suction tubes (603) away from the feather suction fan (601) pass through the U-shaped plate (3) and are connected to the feather collection box (602).

6. The feather combing and cutting integrated device according to claim 1, characterized in that, The cleaning device (7) includes a fixed frame (701), the two ends of which are fixedly connected to two limiting plates (201). The two inner walls of the fixed frame (701) are provided with sliding grooves (702), the positions of the two sliding grooves (702) are corresponding to each other, and a moving plate (703) is provided between the two sliding grooves (702). The two ends of the moving plate (703) are fixedly installed with sliders (704).

7. The feather combing and cutting integrated device according to claim 6, characterized in that, The two sliders (704) slide in the two grooves (702) respectively. A cleaning plate (705) is fixedly installed on the upper surface of the moving plate (703). A threaded rod (706) is provided below the fixed frame (701). One end of the threaded rod (706) passes through the fixed frame (701) and is rotatably connected to the moving plate (703).

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