A separator head assembly apparatus

Abstract

The application discloses a separator head assembling equipment, which comprises an assembling platform, a rotary table, a sealing ring mounting mechanism, a plug mounting mechanism, a one-way valve mounting mechanism, a sealing detection mechanism and a clamping spring mounting mechanism are arranged on the upper end of the assembling platform; the rotary table is rotatably arranged on the upper end surface of the assembling platform; the assembling platform is uniformly provided with feeding and discharging stations, sealing ring mounting stations, plug mounting stations, one-way valve mounting stations, sealing detection stations and clamping spring mounting stations along the outer edge of the rotary table; the sealing ring mounting mechanism is arranged on the sealing ring mounting stations; the plug mounting mechanism is arranged on the plug mounting stations; the one-way valve mounting mechanism is arranged on the one-way valve mounting stations; the sealing detection mechanism is arranged on the sealing detection stations; and the clamping spring mounting mechanism is arranged on the clamping spring mounting stations. The application improves the integration of the assembling mechanisms and reduces the assembling and transportation cost.

Description

Technical Field

[0001] This invention relates to the field of mechanical automation assembly technology, and in particular to a separator head assembly device. Background Technology

[0002] A separator is a machine that separates a mixture of substances into two or more different substances. Common separators include centrifugal separators and electrostatic separators. The separator head is the device used to seal one end of the separator. During assembly, the separator head requires the installation of sealing rings, plugs, check valves, snap rings, and oil spraying. Traditionally, separator head assembly is done manually, which is inefficient and labor-intensive. Current technology has developed assembly lines that combine manual labor with mechanical assembly, reducing labor costs to some extent. However, existing assembly lines are generally linear, resulting in dispersed assembly units along the line, leading to a large footprint, low equipment integration, and increased transportation distances and times, thus increasing assembly and transportation costs. Summary of the Invention

[0003] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a separator head assembly equipment to improve the integration of various assembly mechanisms and reduce assembly and transportation costs.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a separator head assembly device, comprising an assembly platform, wherein the upper end of the assembly platform is provided with a turntable, a sealing ring installation mechanism, a plug installation mechanism, a one-way valve installation mechanism, a sealing detection mechanism, and a snap ring installation mechanism;

[0005] The turntable is rotatably mounted on the upper surface of the assembly platform. The assembly platform is evenly provided with loading and unloading stations, sealing ring installation stations, plug installation stations, one-way valve installation stations, sealing detection stations, and snap ring installation stations along the outer edge of the turntable.

[0006] When the turntable rotates to the loading and unloading station, the operator places the uninstalled separator head on the turntable or removes the installed separator head.

[0007] The sealing ring installation mechanism is set on the sealing ring installation station. When the turntable drives the separator head to rotate to the sealing ring installation station, the sealing ring installation mechanism presses the sealing ring tightly onto the separator head.

[0008] The plug installation mechanism is set on the plug installation station. When the turntable drives the separator head to rotate to the plug installation station, the plug installation mechanism sprays oil on the separator head and installs the plug on the separator head.

[0009] The one-way valve installation mechanism is set on the one-way valve installation position. When the turntable drives the separator head to rotate to the one-way valve installation position, the one-way valve installation mechanism installs the one-way valve on the separator head.

[0010] The sealing detection mechanism is set on the sealing detection station. When the turntable drives the separator head to rotate to the sealing detection station, the sealing detection mechanism performs sealing detection on the separator head.

[0011] The snap ring mounting mechanism is set on the snap ring mounting station. When the turntable drives the separator head to rotate to the snap ring mounting station, the snap ring mounting mechanism installs the snap ring on the separator head.

[0012] Furthermore, the sealing ring installation mechanism includes a first vibratory plate, a first direct-vibration feeder, a feeding bracket, a feeding support column, and a feeding crossbeam;

[0013] The first vibratory feeder is provided with a plurality of sealing rings. The feeding track of the first vibratory feeder is connected to the linear track of the first linear vibratory feeder. The upper end of the feeding bracket is provided with a feeding plate. The upper end of the feeding plate is provided with a horizontally arranged sliding groove. One end of the sliding groove is provided with a first lifting opening. The linear track of the first linear vibratory feeder is vertically connected to the sliding groove.

[0014] A horizontally arranged push plate is slidably connected in the sliding groove. The lower end of the feeding plate is provided with a transverse component and a lifting component. The transverse component is connected to the push plate and is used to drive the push plate to horizontally push the sealing ring to the upper end of the first lifting port. The lifting component is used to push the sealing ring upward through the first lifting port.

[0015] The feeding beam is horizontally arranged at the upper end of the feeding support column. A first transverse cylinder is horizontally arranged at the side end of the feeding beam. A first transverse slider is fixedly connected to the driving end of the first transverse cylinder. A first lifting assembly is fixedly connected to the first transverse slider. A horizontal plate is fixedly connected to the driving end of the first lifting assembly. A first pressing cylinder is fixedly connected to the lower end of the horizontal plate. A first gripper for gripping the sealing ring is fixedly connected to the lower end of the first pressing cylinder. The first transverse cylinder is used to drive the sealing ring to move laterally to the upper end of the separator head. The first pressing cylinder is used to drive the first gripper to press the sealing ring into the center hole of the separator head.

[0016] Furthermore, a first lifting cylinder is fixedly connected to the lower end of the cross plate. The driving end of the first lifting cylinder is connected to a transverse clamping assembly. The transverse clamping assembly includes a transverse driving component and two opposing clamping blocks. A mandrel for assisting in the positioning of the sealing ring is clamped between the two clamping blocks. The outer diameter of the mandrel is smaller than the outer diameter of the sealing ring.

[0017] Furthermore, the separator end cap has a plug through hole, and the plug installation mechanism includes a second vibrating plate, a second linear vibrating feeder, a fixed bracket, an oiling pole, and a fixed crossbeam;

[0018] The second vibratory feeder is provided with a plurality of the aforementioned plugs. The feeding track of the second vibratory feeder is connected to the linear track of the second linear vibratory feeder. The upper end of the fixed bracket is provided with a vertically placed limiting template. One side of the limiting template is provided with a limiting groove. The limiting groove is adapted to the shape of the separator head when it is placed vertically. The limiting template is connected to the feeding track of the second vibratory feeder. The lower end of the limiting template is provided with a second lifting opening. Below the limiting template is an electric push rod. The diameter of the rod of the electric push rod is adapted to the second lifting opening.

[0019] The fixed crossbeam is horizontally arranged at the upper end of the refueling pole. A second transverse cylinder is horizontally arranged on the side end of the fixed crossbeam. A second transverse slider is fixedly connected to the driving end of the second transverse cylinder. A vertically arranged second lifting cylinder is fixedly connected to the side end of the second transverse slider. A buffer plate is fixedly connected to the lower driving end of the second lifting cylinder. A horizontally placed bidirectional driving cylinder is fixedly connected to the lower end of the buffer plate. A clamping plate is connected to the two driving ends of the bidirectional driving cylinder. A rotating cylinder is arranged on the outer side of each clamping plate. The driving end of the rotating cylinder passes through the clamping plate and is connected to a clamping member. The bidirectional driving cylinder is used to drive the two clamping members to clamp the two sides of the separator head. The rotating cylinder is used to drive the clamping members to rotate the separator head.

[0020] Furthermore, the separator head has two one-way valve holes, and the side end of the limiting template is provided with three oiling nozzles. The input end of each oiling nozzle is connected to an external oiling device. When the separator head is clamped and vertically fixed on the limiting template, the output end of each oiling nozzle is inserted into the one-way valve hole and the center hole respectively for oiling.

[0021] Furthermore, the one-way valve mounting mechanism includes a one-way valve placement frame, two columns, a placement beam, a moving bracket, and a vertically placed moving plate;

[0022] The upper end of the one-way valve placement rack is provided with several placement slots, and each placement slot contains a one-way valve; the placement beam is horizontally arranged at the upper end of the two columns, and the side end of the placement beam is horizontally positioned...

[0023] There is a third transverse cylinder, and the driving end of the third transverse cylinder is fixedly connected to a third transverse slider, and the side end of the third transverse slider is fixedly connected to the motion bracket.

[0024] The side end of the motion support is provided with at least one horizontally arranged electric cylinder. The driving end of each electric cylinder is connected to the side end of the motion plate. The side end of the motion plate is also fixedly connected to a vertically placed first vertical movement cylinder. The lower driving end of the first vertical movement cylinder is connected to a clamping and fixing plate. The clamping and fixing plate is provided with a vertically downward air clamp for clamping the plug. The third horizontal movement cylinder is used to drive the third horizontal movement slider to move the air clamp to the upper end of the separator end cap. The first vertical movement cylinder is used to drive the clamping and fixing plate to move the air clamp vertically up and down. The electric cylinder is used to drive the motion plate to move horizontally.

[0025] Furthermore, at least one fourth lateral sliding block is provided on both sides of the bottom of the one-way valve placement frame, and each of the fourth lateral sliding blocks is slidably connected to a slide rail. The slide rail is located on the upper end of the assembly platform. The fourth lateral sliding cylinder is provided below the one-way valve placement frame. The cylinder of the fourth lateral sliding cylinder is fixed on the upper end of the assembly platform. The driving end of the fourth lateral sliding cylinder is fixed to the one-way valve placement frame. The fourth lateral sliding cylinder is used to push the one-way valve placement frame to move laterally.

[0026] Furthermore, the sealing detection mechanism includes a fifth transverse cylinder, a transverse support plate, a third lifting cylinder, and a sealing detection device;

[0027] The fifth transverse cylinder is horizontally mounted on the placement beam. The driving end of the fifth transverse cylinder is connected to the transverse support plate. The lower end of the transverse support plate is fixedly connected to the third lifting cylinder. The driving end of the third lifting cylinder is connected to at least one detection plate. The sealing detection device is fixedly mounted on each of the detection plates. The sealing detection device is located above the central hole and is used to perform sealing detection on the separator head.

[0028] Furthermore, the snap ring mounting mechanism includes a third vibratory plate, a third linear vibratory feeder, a push track, several push supports, and a gripping assembly;

[0029] The third vibratory feeder is provided with a plurality of the aforementioned retaining springs. The feeding track of the third vibratory feeder is connected to the linear track of the third linear vibratory feeder. The pushing track is set on the upper end of each of the aforementioned pushing pillars. A horizontally placed transverse pushing cylinder is provided on the side end of the pushing track. A third lifting port is opened at the end of the pushing track away from the transverse pushing cylinder. A longitudinal pushing cylinder is vertically provided below the third lifting port. The driving rod of the longitudinal pushing cylinder is adapted to the shape of the third lifting port. The driving rod of the longitudinal pushing cylinder is used to lift the retaining springs upward.

[0030] The gripping assembly includes a transverse support, a sixth transverse cylinder, a vertical plate, a fourth lifting cylinder, and a second gripper. One end of the transverse support is fixedly connected to the drive end of the fifth transverse cylinder. The sixth transverse cylinder is transversely disposed on the other end of the transverse support. The drive end of the sixth transverse cylinder is fixedly connected to the upper part of the side end of the vertical plate. The fourth lifting cylinder is disposed at the lower part of the side end of the vertical plate. The drive end of the fourth lifting cylinder is fixedly connected to the second gripper used to grip the retaining ring. The sixth transverse cylinder is used to drive the second gripper to move to the upper end of the separator head. The fourth lifting cylinder is used to drive the second gripper to lift and lower to grip and release the retaining ring.

[0031] The beneficial effects of this invention are:

[0032] This invention sets up assembly stations along the outer edge of the turntable on the assembly platform, and sets up corresponding assembly mechanisms at each assembly station. This enables the automated assembly of the separator head by simply placing it on the turntable according to the assembly process. This setup not only improves the integration of the assembly mechanisms and reduces assembly and transportation costs, but also improves assembly efficiency. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the overall structure of the separator head assembly equipment in this invention;

[0034] Figure 2 This is a schematic diagram of the sealing ring mounting mechanism in this invention;

[0035] Figure 3 This is a schematic diagram of the plug installation mechanism in this invention;

[0036] Figure 4 This is a schematic diagram of the one-way valve mounting mechanism in this invention;

[0037] Figure 5 This is a schematic diagram of the sealing detection mechanism in this invention;

[0038] Figure 6 This is a schematic diagram of the snap ring mounting mechanism in this invention.

[0039] Reference numerals: 1. Assembly platform; 2. Turntable; 3. Sealing ring installation mechanism; 31. First vibratory feeder; 32. First linear vibratory feeder; 33. Feeding bracket; 34. Feeding support column; 35. Feeding crossbeam; 38. First transverse cylinder; 39. First transverse slider; 310. First lifting assembly; 311. Cross plate; 312. First clamping cylinder; 313. First lifting cylinder; 314. Transverse drive component; 315. Clamping block; 316. Mandrel; 317. First pneumatic gripper; 4. Plug installation mechanism; 41. Second vibratory feeder; 42. Second linear vibratory feeder; 43. Fixed bracket; 44. Oiling upright; 45. Fixed crossbeam; 46. Limiting template; 47. Electric push rod; 48. Second transverse cylinder; 49. Second transverse slider; 410. Second lifting cylinder; 411. Bidirectional drive cylinder; 412. Clamping plate; 413, Rotary cylinder; 5, One-way valve mounting mechanism; 51, One-way valve placement bracket; 52, Column; 53, Placement beam; 54, Motion bracket; 55, Motion plate; 56, Fourth transverse slider; 57, Fourth transverse cylinder; 58, Electric cylinder; 59, First vertical cylinder; 510, Clamping fixing plate; 511, Pneumatic clamp; 6, Sealing detection mechanism; 61, Fifth transverse cylinder; 62, Transverse support plate; 63, Third lifting cylinder; 64, Sealing detection device; 65, Detection plate; 7, Snap ring mounting mechanism; 71, Third vibratory plate; 72, Third linear vibratory feeder; 73, Push track; 74, Push support column; 76, Longitudinal push cylinder; 77, Transverse bracket; 78, Sixth transverse cylinder; 79, Vertical plate; 710, Fourth lifting cylinder; 711, Second pneumatic gripper; 712, Transverse push cylinder. Detailed Implementation

[0040] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Identical components are denoted by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to directions in the accompanying drawings, and the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0041] like Figure 1 As shown, a separator head assembly device in this embodiment includes an assembly platform 1. The upper end of the assembly platform 1 is provided with a turntable 2, a sealing ring installation mechanism 3, a plug installation mechanism 4, a one-way valve installation mechanism 5, a sealing detection mechanism 6, and a snap ring installation mechanism 7.

[0042] The turntable 2 is rotatably mounted on the upper surface of the assembly platform 1. The assembly platform 1 is evenly provided with loading and unloading stations, sealing ring installation stations, plug installation stations, one-way valve installation stations, sealing detection stations and snap ring installation stations along the outer edge of the turntable 2.

[0043] When the turntable 2 rotates to the loading and unloading station, the operator places the uninstalled separator head on the turntable 2, or takes out the installed separator head;

[0044] The sealing ring installation mechanism 3 is set on the sealing ring installation station. When the turntable 2 drives the separator head to rotate to the sealing ring installation station, the sealing ring installation mechanism 3 presses the sealing ring tightly onto the separator head.

[0045] The plug installation mechanism 4 is set on the plug installation station. When the turntable 2 drives the separator head to rotate to the plug installation station, the plug installation mechanism 4 sprays oil on the separator head and installs the plug on the separator head.

[0046] The check valve installation mechanism 5 is set on the check valve installation position. When the turntable 2 drives the separator head to rotate to the check valve installation position, the check valve installation mechanism 5 installs the check valve on the separator head.

[0047] The sealing detection mechanism 6 is set on the sealing detection station. When the turntable 2 drives the separator head to rotate to the sealing detection station, the sealing detection mechanism 6 performs sealing detection on the separator head.

[0048] The snap ring mounting mechanism 7 is set on the snap ring mounting station. When the turntable 2 drives the separator head to rotate to the snap ring mounting station, the snap ring mounting mechanism 7 will install the snap ring on the separator head.

[0049] Specifically, in this embodiment, six end cap mounting seats are evenly distributed on the turntable 2 to fix and place the installed separator end caps. After assembly begins, the turntable 2 rotates. When it reaches the loading / unloading station, the operator places the uninstalled separator end caps on the end cap mounting seats of the turntable 2 to complete the loading. Then, the turntable 2 rotates to the sealing ring installation station, where the sealing ring installation mechanism 3 presses the sealing ring tightly onto the separator end cap. Next, the turntable 2 rotates to the plug installation station, where the plug installation mechanism 4 sprays oil onto the separator end cap and installs the plug. Then, the turntable 2 rotates to the one-way valve installation station, where the one-way valve installation mechanism 5 installs the one-way valve onto the separator end cap. Then, the turntable 2 rotates to the seal detection station, where the seal detection mechanism 6 performs a seal detection on the separator end cap. Finally, the turntable 2 rotates to the snap ring installation station, where the snap ring installation mechanism 7 installs the snap ring onto the separator end cap. Finally, turntable 2 rotates to the loading and unloading station, where the operator removes the installed separator head from the head mounting seat to complete the unloading. This process is repeated. Throughout the process, each head mounting seat is used to assemble a separator head. Once the separator head has completed the previous assembly, it immediately rotates to the next assembly station for installation. At the same time, the operator at the loading and unloading station removes a separator head after it has been assembled and places a new, unassembled separator head on top, achieving seamless connection.

[0050] This technical solution sets up assembly stations along the outer edge of the turntable 2 on the assembly platform 1, and sets up corresponding assembly mechanisms at each assembly station. This enables the automated assembly of the separator head by simply placing it on the turntable 2 according to the assembly process. This setup not only improves the integration of each assembly mechanism and reduces assembly and transportation costs, but also improves assembly efficiency.

[0051] Preferred, such as Figure 2 As shown, the sealing ring installation mechanism 3 includes a first vibratory plate 31, a first direct vibration feeder 32, a feeding bracket 33, a feeding support column 34, and a feeding crossbeam 35;

[0052] The first vibrating plate 31 is provided with several sealing rings. The feeding track of the first vibrating plate 31 is connected to the linear track of the first vertical vibrating feeder 32. The upper end of the feeding bracket 33 is provided with a feeding plate. The upper end of the feeding plate is provided with a horizontally set sliding groove. One end of the sliding groove is provided with a first lifting opening. The linear track of the first vertical vibrating feeder 32 is vertically connected to the sliding groove.

[0053] A horizontally arranged push plate is slidably connected inside the sliding groove. The lower end of the feeding plate is provided with a transverse component and a lifting component. The transverse component is connected to the push plate and is used to drive the push plate to horizontally push the sealing ring to the upper end of the first lifting port. The lifting component is used to push the sealing ring upward through the first lifting port.

[0054] The feeding beam 35 is horizontally positioned at the upper end of the feeding support column 34. A first transverse cylinder 38 is horizontally positioned at the side end of the feeding beam 35. A first transverse slider 39 is fixedly connected to the driving end of the first transverse cylinder 38. A first lifting assembly 310 is fixedly connected to the first transverse slider 39. A horizontal plate 311 is fixedly connected to the driving end of the first lifting assembly 310. A first pressing cylinder 312 is fixedly connected to the lower end of the horizontal plate 311. A first gripper 317 for gripping the sealing ring is fixedly connected to the lower end of the first pressing cylinder 312. The first transverse cylinder 38 is used to drive the sealing ring to move laterally to the upper end of the separator head. The first pressing cylinder 312 is used to drive the first gripper 317 to press the sealing ring into the center hole of the separator head.

[0055] Preferably, a first lifting cylinder 313 is fixedly connected to the lower end of the horizontal plate 311. The driving end of the first lifting cylinder 313 is connected to a transverse clamping assembly. The transverse clamping assembly includes a transverse driving component 314 and two opposing clamping blocks 315. A mandrel 316 for assisting in the positioning of the sealing ring is clamped between the two clamping blocks 315. The outer diameter of the mandrel 316 is smaller than the outer diameter of the sealing ring.

[0056] Specifically, in this embodiment, the lateral movement component is a horizontally placed cylinder assembly, the lifting component is a vertically placed cylinder assembly, the first lifting component 310 is also a vertically arranged cylinder assembly, and the lateral movement drive component 314 is also a horizontally placed cylinder assembly. Before gripping and placing the sealing ring, the mandrel 316 needs to be placed first to facilitate the sealing ring being placed more accurately into the center hole and to prevent it from falling out. The placement process of the mandrel 316 includes: the first lateral movement cylinder 38 drives the lateral movement clamping assembly to move above the end cap mounting seat, then the first lifting component 310 drives the lateral movement clamping assembly to move towards the separator end cap on the end cap mounting seat to insert the mandrel 316 into the center hole, and then the lateral movement drive component 314 drives the two clamping blocks 315 to separate and release the mandrel 316 to complete the placement.

[0057] Then the clamping and placement of the sealing ring begins: the first vibratory feeder 31 vibrates and feeds the internal sealing ring onto the feeding track. The first vertical vibratory feeder 32 then vibrates and feeds the sealing ring into the sliding groove. A distance sensor is preset in the sliding groove. When the distance sensor detects that the sealing ring has vibrated to the sliding groove, the lateral movement component drives the push plate to horizontally push the sealing ring to the upper end of the first lifting port. Then, the drive rod of the lifting component passes through the first lifting port and lifts the sealing ring upward. The first lateral movement cylinder 38 drives the first lateral movement slider 39, which moves the first gripper 317 laterally to the upper end of the lifted sealing ring. The first lifting component 310 drives the first gripper 317 to press down until it abuts against the sealing ring. The first gripper 317 sucks in the sealing ring. Then, the first lateral movement cylinder 38 drives the first lateral movement slider 39, which moves the first gripper 317 laterally to the top of the separator head. The first lifting assembly 310 drives the first pneumatic gripper 317 to move down until the sealing ring is aligned with the mandrel 316. The first pneumatic gripper 317 releases the sealing ring, allowing it to fall into the central hole. Then, the first pressing cylinder 312 drives the first pneumatic gripper 317 to press the sealing ring down, pressing it into the central hole of the separator head. Finally, the first lifting cylinder 313 drives the mandrel 316 to rise, completing the placement of the sealing ring.

[0058] Preferably, the separator head has a plug through hole on its side end, such as... Figure 3 As shown, the plug installation mechanism 4 includes a second vibratory plate 41, a second linear vibratory feeder 42, a fixed bracket 43, an oiling pole 44, and a fixed crossbeam 45;

[0059] The second vibratory plate 41 is provided with several plugs. The feeding track of the second vibratory plate 41 is connected to the linear track of the second linear vibratory feeder 42. The upper end of the fixed bracket 43 is provided with a vertically placed limiting template 46. The limiting template 46 is provided with a limiting groove on one side. The limiting groove is adapted to the shape of the separator head when it is placed vertically. The limiting template 46 is connected to the feeding track of the second vibratory plate 41. The lower end of the limiting template 46 is provided with a second lifting opening. The lower part of the limiting template 46 is provided with an electric push rod 47. The diameter of the rod of the electric push rod 47 is adapted to the second lifting opening.

[0060] A fixed crossbeam 45 is horizontally positioned at the upper end of the refueling pole 44. A second transverse cylinder 48 is horizontally positioned at the side end of the fixed crossbeam 45. A second transverse slider 49 is fixedly connected to the driving end of the second transverse cylinder 48. A vertically positioned second lifting cylinder 410 is fixedly connected to the side end of the second transverse slider 49. A buffer plate is fixedly connected to the lower driving end of the second lifting cylinder 410. A transverse bidirectional driving cylinder 411 is fixedly connected to the lower end of the buffer plate. A clamping plate 412 is connected to the two driving ends of the bidirectional driving cylinder 411. A rotating cylinder 413 is provided on the outer side of each clamping plate 412. The driving end of the rotating cylinder 413 passes through the clamping plate 412 and is connected to a clamping component. The bidirectional driving cylinder 411 is used to drive the two clamping components to clamp the two sides of the separator head. The rotating cylinder 413 is used to drive the clamping components to rotate the separator head.

[0061] Preferably, the separator head has two one-way valve holes, and the side end of the limiting template 46 is provided with three oiling nozzles. The input end of each oiling nozzle is connected to an external oiling device. When the separator head is clamped and vertically fixed on the limiting template 46, the output end of each oiling nozzle is inserted into the one-way valve hole and the center hole respectively for oiling.

[0062] Specifically, in this embodiment, the second transverse cylinder 48 drives the second transverse slider 49 to slide and move above the head mounting seat, the bidirectional drive cylinder 411 drives the two clamping plates 412 to separate, the second lifting cylinder 410 drives the buffer plate to move down, and the rotary cylinder 413 drives the two clamping members to rotate until the two clamping members can easily clamp the separator head. Then, the bidirectional drive cylinder 411 drives the two clamping plates 412 to close and clamp the separator head, the second lifting cylinder 410 drives the buffer plate to rise, and then the two rotary cylinders 413 drive the two clamping members to rotate 90° so that the plug through hole faces vertically downward. Then, the second transverse cylinder 48 drives the second transverse slider 49 to move until the separator head and the limiting groove are in contact and abut against each other. At this time, the plug through hole is located directly above the second lifting through hole, and at the same time, the output end of each oiling nozzle is inserted into each one-way valve hole and the center hole to add oil. The second vibratory feeder 41 vibrates and feeds the internal plug into the feeding track. The second direct vibratory feeder 42 then vibrates and feeds the plug to the second lifting opening of the sliding groove. The electric push rod 47 lifts upward, pushing the plug into the interior of the separator head. After the plug is installed and lubricated, the second transverse cylinder 48 drives the second transverse slider 49 to move above the head mounting seat. The two rotary cylinders 413 drive the two clamping parts to rotate to face upward. Then, the second lifting cylinder 410 drives the buffer plate to move downward until the separator head is placed on the head mounting seat. Finally, the bidirectional drive cylinder 411 drives the two clamping plates 412 to separate and complete the placement.

[0063] Preferred, such as Figure 4As shown, the one-way valve mounting mechanism 5 includes a one-way valve placement frame 51, two columns 52, a placement beam 53, a motion bracket 54, and a vertically placed motion plate 55;

[0064] The upper end of the one-way valve placement rack 51 is provided with several placement slots, and each slot holds a one-way valve; the placement horizontal

[0065] The beam is horizontally set at the upper end of the two columns 52. A third transverse cylinder is horizontally provided at the side end of the beam 53. The driving end of the third transverse cylinder is fixedly connected to a third transverse slider. The side end of the third transverse slider is fixedly connected to a motion bracket 54.

[0066] The side end of the motion bracket 54 is provided with at least one horizontally arranged electric cylinder 58. The driving end of each electric cylinder 58 is connected to the side end of the motion plate 55. The side end of the motion plate 55 is also fixedly connected with a vertically placed first vertical moving cylinder 59. The lower driving end of the first vertical moving cylinder 59 is connected to a clamping and fixing plate 510. The clamping and fixing plate 510 is provided with a vertically downward air clamp 511 for clamping the plug. The third horizontal moving cylinder is used to drive the third horizontal moving slider to move the air clamp 511 to the upper end of the separator end cap. The first vertical moving cylinder 59 is used to drive the clamping and fixing plate 510 to move the air clamp 511 vertically up and down. The electric cylinder 58 is used to drive the motion plate 55 to move horizontally.

[0067] Specifically, in this embodiment, the third transverse cylinder drives the third transverse slider to move to the upper end of the one-way valve placement rack 51, the electric cylinder 58 drives the motion plate 55 to the upper end of the corresponding placement slot, the first vertical cylinder 59 drives the air clamp 511 to move down until the air clamp 511 contacts the one-way valve, the air clamp 511 picks up the one-way valve, then the third transverse cylinder drives the third transverse slider to move to the upper end of the assembly turntable, the electric cylinder 58 drives the motion plate 55 to the upper end of the separator head, the first vertical cylinder 59 drives the air clamp 511 to move down until the air clamp 511 places the one-way valve in the one-way valve hole, thus completing the one-way valve placement.

[0068] Preferably, the one-way valve placement frame 51 has at least one fourth lateral sliding block 56 on both sides of its bottom. Each fourth lateral sliding block 56 is slidably connected to a slide rail, which is located on the upper end of the assembly platform 1. A fourth lateral sliding cylinder 57 is located below the one-way valve placement frame 51. The cylinder of the fourth lateral sliding cylinder 57 is fixed to the upper end of the assembly platform 1. The driving end of the fourth lateral sliding cylinder 57 is fixed to the one-way valve placement frame 51. The fourth lateral sliding cylinder 57 is used to push the one-way valve placement frame 51 to move laterally.

[0069] Specifically, in this embodiment, by setting a fourth lateral movement cylinder 57, it is convenient to achieve lateral driving of the one-way valve placement frame 51, thereby facilitating the gripping of the air clamp 511 and avoiding the one-way valve placement frame 51 being too long, which would prevent the air clamp 511 from being unable to grip it. At the same time, the cooperation between the fourth lateral movement cylinder 57 and the one-way valve mounting mechanism 5 improves the one-way valve gripping efficiency.

[0070] Preferred, such as Figure 5 As shown, the sealing detection mechanism 6 includes a fifth transverse cylinder 61, a transverse support plate 62, a third lifting cylinder 63, and a sealing detection device 64;

[0071] The fifth transverse cylinder 61 is horizontally mounted on the placement beam 53. The drive end of the fifth transverse cylinder 61 is connected to the transverse support plate 62. The lower end of the transverse support plate 62 is fixedly connected to the third lifting cylinder 63. The drive end of the third lifting cylinder 63 is connected to at least one detection plate 65. The sealing detection device 64 is fixedly mounted on each detection plate 65. The sealing detection device 64 is located above the central hole and is used to perform sealing detection on the separator head.

[0072] Specifically, in this embodiment, the fifth transverse cylinder 61 drives the transverse support plate 62 to move to the upper end of the separator head, and the third lifting cylinder 63 drives the detection plate 65 to move down until the sealing detection device 64 is in contact with the center hole and the center hole is connected to the plug through hole. Since the plug through hole is blocked by the plug at this time, the sealing performance of the center hole can be detected by the sealing detection device 64.

[0073] Preferred, such as Figure 6 As shown, the snap ring mounting mechanism 7 includes a third vibratory plate 71, a third linear vibratory feeder 72, a push track 73, several push supports 74, and a gripping assembly;

[0074] The third vibratory plate 71 is provided with several retaining rings. The feeding track of the third vibratory plate 71 is connected to the linear track of the third linear vibratory feeder 72. The pushing track 73 is set on the upper end of each pushing support 74. The side end of the pushing track 73 is provided with a horizontally placed transverse pushing cylinder 712. The end of the pushing track 73 away from the transverse pushing cylinder 712 is provided with a third lifting port. The vertically arranged longitudinal pushing cylinder 76 is provided below the third lifting port. The driving rod of the longitudinal pushing cylinder 76 is adapted to the shape of the third lifting port. The driving rod of the longitudinal pushing cylinder 76 is used to lift the retaining rings upward.

[0075] The gripping assembly includes a transverse support 77, a sixth transverse cylinder 78, a vertical plate 79, a fourth lifting cylinder 710, and a second gripper 711. One side of the transverse support 77 is fixedly connected to the drive end of the fifth transverse cylinder 61. The sixth transverse cylinder 78 is transversely disposed on the other side of the transverse support 77. The drive end of the sixth transverse cylinder 78 is fixedly connected to the upper part of the side of the vertical plate 79. The fourth lifting cylinder 710 is disposed on the lower part of the side of the vertical plate 79. The drive end of the fourth lifting cylinder 710 is fixedly connected to the second gripper 711 for gripping the snap ring. The sixth transverse cylinder 78 is used to drive the second gripper 711 to move to the upper end of the separator head. The fourth lifting cylinder 710 is used to drive the second gripper 711 to lift and lower to grip and release the snap ring.

[0076] Specifically, in this embodiment, the third vibratory feeder 71 vibrates and feeds the internal retaining spring into the feeding track. The third linear vibratory feeder 72 then vibrates and feeds the retaining spring into the sliding groove. The drive rod of the transverse pushing cylinder 712 pushes the retaining spring to the third lifting port. The drive rod of the longitudinal pushing cylinder 76 passes through the third lifting port and lifts the retaining spring upward. The sixth transverse cylinder 78 drives the vertical plate 79 to move above the third lifting port. The fourth lifting cylinder 710 drives the second gripper 711 to move downward until the second gripper 711 abuts against the retaining spring. The second gripper 711 sucks in the retaining spring. At this time, the sixth transverse cylinder 78 drives the vertical plate 79 to move above the separator head. The fourth lifting cylinder 710 drives the second gripper 711 to move downward until the second gripper 711 abuts against the one-way valve hole of the separator head. The second gripper 711 stops sucking in the retaining spring.

[0077] The above are merely preferred embodiments of the present invention. The scope of protection of the present invention is not limited to the above embodiments. All technical solutions falling within the scope of the present invention's concept are within the scope of protection of the present invention. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A separator head assembly device, characterized in that: It includes an assembly platform (1), and the upper end of the assembly platform (1) is provided with a turntable (2), a sealing ring installation mechanism (3), a plug installation mechanism (4), a one-way valve installation mechanism (5), a sealing detection mechanism (6), and a snap ring installation mechanism (7); The turntable (2) is rotatably disposed on the upper end face of the assembly platform (1). The assembly platform (1) is evenly provided with loading and unloading stations, sealing ring installation stations, plug installation stations, one-way valve installation stations, sealing detection stations and snap ring installation stations along the outer edge of the turntable (2). When the turntable (2) rotates to the loading and unloading station, the operator places the uninstalled separator head on the turntable (2) or takes out the installed separator head; The sealing ring installation mechanism (3) is set on the sealing ring installation station. When the turntable (2) drives the separator head to rotate to the sealing ring installation station, the sealing ring installation mechanism (3) presses the sealing ring tightly onto the separator head. The plug installation mechanism (4) is set on the plug installation station. When the turntable (2) drives the separator head to rotate to the plug installation station, the plug installation mechanism (4) sprays oil on the separator head and installs the plug on the separator head. The one-way valve installation mechanism (5) is set on the one-way valve installation position. When the turntable (2) drives the separator head to rotate to the one-way valve installation position, the one-way valve installation mechanism (5) installs the one-way valve on the separator head. The sealing detection mechanism (6) is set on the sealing detection station. When the turntable (2) drives the separator head to rotate to the sealing detection station, the sealing detection mechanism (6) performs sealing detection on the separator head. The snap ring mounting mechanism (7) is set on the snap ring mounting station. When the turntable (2) drives the separator head to rotate to the snap ring mounting station, the snap ring mounting mechanism (7) installs the snap ring on the separator head. The one-way valve mounting mechanism (5) includes a one-way valve placement frame (51), two columns (52), a placement beam (53), a motion bracket (54), and a vertically placed motion plate (55); The upper end of the one-way valve placement rack (51) is provided with several placement slots, and each placement slot is provided with a one-way valve; the placement beam (53) is horizontally arranged at the upper end of the two columns (52), and the side end of the placement beam (53) is horizontally provided with a third transverse cylinder, the driving end of the third transverse cylinder is fixedly connected to a third transverse slider, and the side end of the third transverse slider is fixedly connected to the motion bracket (54); The side end of the motion bracket (54) is provided with at least one horizontally arranged electric cylinder (58). The driving end of each electric cylinder (58) is connected to the side end of the motion plate (55). The side end of the motion plate (55) is also fixedly connected with a vertically placed first vertical moving cylinder (59). The lower driving end of the first vertical moving cylinder (59) is connected to a clamping fixing plate (510). The clamping fixing plate (510) is provided with a vertically downward air clamp (511) for clamping the plug. The third horizontal moving cylinder is used to drive the third horizontal moving slider to move the air clamp (511) to the upper end of the separator end cap. The first vertical moving cylinder (59) is used to drive the clamping fixing plate (510) to move the air clamp (511) vertically up and down. The electric cylinder (58) is used to drive the motion plate (55) to move horizontally.

2. The separator head assembly equipment according to claim 1, characterized in that: The sealing ring installation mechanism (3) includes a first vibratory plate (31), a first direct vibration feeder (32), a feeding bracket (33), a feeding support column (34), and a feeding crossbeam (35); The first vibratory feeder (31) is provided with a plurality of sealing rings. The feeding track of the first vibratory feeder (31) is connected to the linear track of the first linear vibratory feeder (32). The upper end of the feeding bracket (33) is provided with a feeding plate. The upper end of the feeding plate is provided with a horizontally arranged sliding groove. One end of the sliding groove is provided with a first lifting opening. The linear track of the first linear vibratory feeder (32) is vertically connected to the sliding groove. A horizontally arranged push plate is slidably connected in the sliding groove. The lower end of the feeding plate is provided with a transverse component and a lifting component. The transverse component is connected to the push plate and is used to drive the push plate to horizontally push the sealing ring to the upper end of the first lifting port. The lifting component is used to push the sealing ring upward through the first lifting port. The feeding beam (35) is horizontally arranged at the upper end of the feeding support column (34). The side end of the feeding beam (35) is horizontally provided with a first transverse cylinder (38). The driving end of the first transverse cylinder (38) is fixedly connected to a first transverse slider (39). The first transverse slider (39) is fixedly connected to a first lifting assembly (310). The driving end of the first lifting assembly (310) is fixedly connected to a horizontal plate (311). The lower end of the horizontal plate (311) is fixedly connected to a first pressing cylinder (312). The lower end of the first pressing cylinder (312) is fixedly connected to a first air gripper (317) for gripping the sealing ring. The first transverse cylinder (38) is used to drive the sealing ring to move laterally to the upper end of the separator head. The first pressing cylinder (312) is used to drive the first air gripper (317) to press the sealing ring into the center hole of the separator head.

3. The separator head assembly equipment according to claim 2, characterized in that: The lower end of the horizontal plate (311) is also fixedly connected to a first lifting cylinder (313). The driving end of the first lifting cylinder (313) is connected to a transverse clamping assembly. The transverse clamping assembly includes a transverse driving component (314) and two opposing clamping blocks (315). A mandrel (316) for assisting in the positioning of the sealing ring is clamped between the two clamping blocks (315). The outer diameter of the mandrel (316) is smaller than the outer diameter of the sealing ring.

4. The separator head assembly equipment according to claim 2, characterized in that: The separator end cap has a plug through hole, and the plug installation mechanism (4) includes a second vibrating plate (41), a second linear vibrating feeder (42), a fixed bracket (43), an oiling pole (44), and a fixed crossbeam (45). The second vibratory plate (41) is provided with a plurality of the aforementioned plugs. The feeding track of the second vibratory plate (41) is connected to the linear track of the second linear vibratory feeder (42). The upper end of the fixed bracket (43) is provided with a vertically placed limiting template (46). The limiting template (46) is provided with a limiting groove on one side. The limiting groove is adapted to the shape of the separator head when it is placed vertically. The limiting template (46) is connected to the feeding track of the second vibratory plate (41). The lower end of the limiting template (46) is provided with a second lifting opening. The lower part of the limiting template (46) is provided with an electric push rod (47). The diameter of the rod of the electric push rod (47) is adapted to the second lifting opening. The fixed crossbeam (45) is horizontally arranged at the upper end of the refueling pole (44). A second transverse cylinder (48) is horizontally arranged on the side end of the fixed crossbeam (45). A second transverse slider (49) is fixedly connected to the driving end of the second transverse cylinder (48). A vertically arranged second lifting cylinder (410) is fixedly connected to the side end of the second transverse slider (49). A buffer plate is fixedly connected to the lower driving end of the second lifting cylinder (410). A horizontally placed bidirectional... A driving cylinder (411) is provided. The two driving ends of the bidirectional driving cylinder (411) are respectively connected to clamping plates (412). A rotary cylinder (413) is provided on the outer side of each clamping plate (412). The driving end of the rotary cylinder (413) passes through the clamping plate (412) and is connected to a clamping member. The bidirectional driving cylinder (411) is used to drive the two clamping members to clamp the two sides of the separator head. The rotary cylinder (413) is used to drive the clamping members to rotate the separator head.

5. The separator head assembly equipment according to claim 4, characterized in that: Two one-way valve holes are provided on the separator head, and three oiling nozzles are provided on the side of the limiting template (46). The input end of each oiling nozzle is connected to an external oiling device. When the separator head is clamped and vertically fixed on the limiting template (46), the output end of each oiling nozzle is inserted into each one-way valve hole and the center hole for oiling.

6. The separator head assembly equipment according to claim 1, characterized in that: At least one fourth transverse slider (56) is provided on both sides of the bottom of the one-way valve placement frame (51). Each of the fourth transverse sliders (56) is slidably connected to the slide rail. The slide rail is set on the upper end of the assembly platform (1). The fourth transverse cylinder (57) is provided below the one-way valve placement frame (51). The cylinder of the fourth transverse cylinder (57) is fixed on the upper end of the assembly platform (1). The driving end of the fourth transverse cylinder (57) is fixed to the one-way valve placement frame (51). The fourth transverse cylinder (57) is used to push the one-way valve placement frame (51) to move laterally.

7. The separator head assembly equipment according to claim 2, characterized in that: The sealing detection mechanism (6) includes a fifth transverse cylinder (61), a transverse support plate (62), a third lifting cylinder (63), and a sealing detection device (64); The fifth transverse cylinder (61) is horizontally mounted on the placement beam (53). The driving end of the fifth transverse cylinder (61) is connected to the transverse support plate (62). The lower end of the transverse support plate (62) is fixedly connected to the third lifting cylinder (63). The driving end of the third lifting cylinder (63) is connected to at least one detection plate (65). The sealing detection device (64) is fixedly mounted on each of the detection plates (65). The sealing detection device (64) is located above the central hole and is used to perform sealing detection on the separator head.

8. The separator head assembly equipment according to claim 7, characterized in that: The snap ring mounting mechanism (7) includes a third vibratory plate (71), a third linear vibratory feeder (72), a push track (73), several push supports (74), and a gripping assembly; The third vibratory plate (71) is provided with several retaining rings. The feeding track of the third vibratory plate (71) is connected to the straight track of the third linear vibratory feeder (72). The pushing track (73) is set on the upper end of each of the pushing pillars (74). The side end of the pushing track (73) is provided with a horizontally placed transverse pushing cylinder (712). The end of the pushing track (73) away from the transverse pushing cylinder (712) is provided with a third lifting port. The vertically arranged longitudinal pushing cylinder (76) is provided below the third lifting port. The driving rod of the longitudinal pushing cylinder (76) is adapted to the shape of the third lifting port. The driving rod of the longitudinal pushing cylinder (76) is used to lift the retaining rings upward. The gripping assembly includes a transverse support (77), a sixth transverse cylinder (78), a vertical plate (79), a fourth lifting cylinder (710), and a second gripper (711). One side of the transverse support (77) is fixedly connected to the driving end of the fifth transverse cylinder (61). The sixth transverse cylinder (78) is transversely arranged on the other side of the transverse support (77). The driving end of the sixth transverse cylinder (78) is fixedly connected to the upper part of the side of the vertical plate (79). The fourth lifting cylinder (710) is arranged at the lower part of the side of the vertical plate (79). The driving end of the fourth lifting cylinder (710) is fixedly connected to the second gripper (711) for gripping the snap ring. The sixth transverse cylinder (78) is used to drive the second gripper (711) to move to the upper end of the separator head. The fourth lifting cylinder (710) is used to drive the second gripper (711) to lift and release the snap ring.

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