A kind of aviation wire arc testing device and testing method thereof
By designing an aerial wire arc-pull testing device with an eccentric rod and an interactive rod, it simulates arc damage in high-voltage environments, solves the problem of low detection accuracy in the prior art, improves detection accuracy and reduces leakage risks, and ensures the safe operation of the aircraft.
Patent Information
- Application Number
- CN202411410389.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2044-10-10
AI Technical Summary
The existing avionic wire arc-pull testing device has low detection accuracy in high-voltage environments, resulting in the risk of leakage of avionic wires in high-voltage environments, affecting the normal operation of the aircraft.
An avionic wire arc-pull testing device is designed, which drives the moving block to drive the tool to scratch the avionic wires back and forth through the eccentric rod, and uses the interactive rod to control the opening and closing components to move back and forth in the plug cylinder, increasing the gas pressure in the box, thereby simulating arc damage in a high-voltage environment.
It improves the detection accuracy of arc resistance performance of avionic wires, reduces the risk of leakage of avionic wires in high-voltage environments, ensures the stable operation of the aircraft's electrical system, and ensures flight safety.
Smart Images

Figure CN119064735B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire detection, in particular to an aviation wire arc testing device and a testing method thereof. Background Art
[0002] The aviation wire arc test device simulates the arc environment that the wire may encounter in actual operation to detect the anti-destruction ability of the wire insulation layer under the action of the arc. This test is crucial to ensure the safety and reliability of aviation wires.
[0003] Patent publication number CN113960430A discloses an aviation wire arc test device, which drives the blade to reciprocate by setting a wire arc cutting assembly to simulate the damage of the wire caused by the arc caused by mechanical damage during operation, thereby realizing the detection of the arc resistance performance of the aviation wire;
[0004] The above-mentioned test device only simulates the arc resistance performance test of aviation wires through the reciprocating motion of the blade under normal pressure environment. Since aviation wires are usually used in aircraft, when the aircraft encounters extreme weather conditions such as typhoons and tornadoes during flight, the pressure of the aircraft's external environment will increase. When the aircraft is in a high-voltage environment, the high-voltage environment will cause the insulation performance of the aviation wires to deteriorate, which will directly lead to an increased risk of current leakage. Therefore, the above-mentioned test device has low test accuracy for the electrical resistance performance test of aviation wires, resulting in current leakage in the aviation wires in a high-voltage environment, causing a short circuit, resulting in failure of the aircraft's electrical system, affecting the normal operation of the aircraft. Summary of the invention
[0005] The object of the present invention is to provide an aviation wire arc testing device and a testing method thereof to solve the problems mentioned in the above process.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: an aviation wire arc test device, comprising a box, a cutting component arranged in the box, a rotating component arranged on the cutting component, a vibrating component arranged on the cutting component, and a clamping component symmetrically arranged at the lower end of the cutting component, wherein the clamping component comprises a frame, and a mounting pipe assembly arranged on the frame, wherein the clamping component is used to fix the aviation wire to be tested;
[0007] The cutting component includes a base plate, a moving block disposed on the base plate, a tool disposed on the moving block, and a driving assembly disposed on the base plate, wherein the driving assembly is used to drive the tool to linearly reciprocate along the aviation wire;
[0008] A push rod disposed on the moving block, an opening and closing component disposed at one end of the push rod, an air inlet cylinder disposed on the box body, a plug cylinder disposed on the air inlet cylinder, the opening and closing component including two fixed blocks, a rotating block disposed between the two fixed blocks, through grooves symmetrically disposed on the fixed blocks, half-through grooves symmetrically disposed on the fixed blocks, the through groove on one fixed block coincides with the half-through groove on the other fixed block and forms a slide groove, and an interactive rod disposed in the slide groove;
[0009] The rotating component includes an oblique rod, a rack disposed on the oblique rod, a gear 1 disposed on the push rod, a gear 2 disposed on the plug tube, and a gear 3 disposed on the mounting tube assembly;
[0010] The vibration component includes a mounting plate, a moving rod symmetrically arranged on the mounting plate, a guide block arranged on the moving rod, a lifting plate arranged at one end of the moving rod, a lifting groove arranged on the lifting plate, a sliding rod arranged in the lifting groove, and a lifting block arranged in the box body.
[0011] As a preferred solution of the aviation wire arc testing device described in the present invention, the driving assembly includes an eccentric rod, a clamping block arranged at the eccentric position of the eccentric rod, a connecting rod arranged at the end of the moving block away from the plug barrel, and a guide rod arranged on the connecting rod.
[0012] As a preferred solution of the aviation wire arc testing device described in the present invention, it comprises: a bottom block symmetrically arranged on the frame, a buckle 1 arranged in the bottom block, a pressing rod arranged on the buckle 1, a top block arranged on the bottom block, and a buckle 2 arranged on the top block.
[0013] As a preferred solution of the aviation wire arc testing device of the present invention, the mounting tube assembly includes a fixed tube and a plug-in tube plugged into one end of the fixed tube, and two spring pieces are arranged in an array on the fixed tube.
[0014] As a preferred solution of the aviation wire arc testing device of the present invention, there is a horn frame arranged at one end of the rack away from the oblique rod, and a second roller symmetrically arranged on the horn frame.
[0015] To achieve the above object, the present invention provides the following technical solution: a test method for an aviation wire arc test device, comprising the following test method:
[0016] First, pass the aviation wire to be tested through the plug-in tube and the fixed tube in the two clamping parts, and then insert the plug-in tube into the fixed tube. The spring piece 2 gathers toward the aviation wire under the push of the plug-in tube. At this time, the aviation wire will be clamped by the installation tube assembly;
[0017] Then place the mounting tube assembly in the limiting groove in the bottom block, then rotate the top block, insert buckle 2 into the elastic groove, buckle 2 forces buckle 1 to avoid, and when the end faces of the limiting grooves of the top block and the bottom block coincide, the spring sheet 3 will push buckle 1 to limit buckle 2. At this time, the mounting tube assembly will be limited by the top block and the bottom block, and then push the transverse block to make gear 3 rotate to mesh with gear 2. When it is necessary to remove the aviation wire, pull the transverse block to separate gear 2 from gear 3, press the pressing rod to make buckle 1 avoid buckle 2, and manually flip the top block at the same time. At this time, the top block will rotate around the hinge between it and the bottom block as the axis. At this time, the mounting tube assembly can be removed from the bottom block, and the aviation wire can be electrically connected to the power supply.
[0018] Start the motor, the motor output shaft drives the central shaft to rotate, the central shaft drives the eccentric rod to rotate, the eccentric rod drives the clamping block to slide in the key slot 4, and at the same time the eccentric rod pulls the guide rod and the connecting rod, so that the moving block moves linearly back and forth along the moving slot, causing the tool to move synchronously with the moving block and scrape the surface of the aviation wire on the clamping component;
[0019] At the same time, the movement of the moving block will push the opening and closing component through the push rod. When the push rod pushes the opening and closing component to move in the direction of the air intake cylinder, the key slot two and the key slot three coincide with each other, and the two interactive rods of the opening and closing component close to one end of the push rod shrink into the slide slot, and at the same time, the two interactive rods of the opening and closing component away from one end of the push rod extend out of the slide slot. As the opening and closing component assembly moves in the direction of the air intake cylinder, the gas in the plug cylinder enters the interior of the box body, and the two interactive rods of the opening and closing component away from one end of the push rod contact the end of the air intake cylinder inserted into the plug cylinder, and then the interactive rod away from one end of the push rod is pushed by the air intake cylinder to shrink into the slide slot, and at the same time, the roller one will slide along the key slot one, causing the rotating block to rotate in the two fixed blocks. At this time, the positions of the key slot two and the key slot three are gradually misaligned, and at the same time, the two interactive rods close to one end of the push rod extend out of the slide slot.
[0020] When the push rod drives the opening and closing component to move in the direction away from the air inlet cylinder, the movement of the opening and closing component generates negative pressure in the plug cylinder, and the air outside the box enters the plug cylinder through the one-way valve under atmospheric pressure. When the two interactive rods near one end of the push rod come into contact with the baffle, the two interactive rods near one end of the push rod retract into the slide groove, while the two interactive rods far from one end of the push rod extend out of the slide groove, and then the gripping block rotates until the key slot two and key slot three overlap, and the air pressure in the box gradually rises.
[0021] At the same time, during the reciprocating movement of the moving block, the moving block will push the rack to move, and under the action of the oblique rod, the rack will slide in the oblique groove, causing the rack to drive gear one to rotate, and then gear one drives the ejector rod, the plug cylinder, and the opening and closing component to rotate, and then gear two drives gear three to rotate, and gear three drives the installation tube assembly and the aviation wire in the installation tube assembly to rotate, so that the contact area between the tool and the aviation wire increases;
[0022] When the rack moves back and forth along the oblique groove, the two rollers 2 on the horn frame will gradually contact the guide block, thereby forcing the guide block to drive the moving rod and the lifting plate to rise, the spring 1 is deformed and compressed, and the slide bar slides in the key groove 5, causing the lifting block to gradually slide toward the end away from the air intake cylinder, and then the spring 2 is deformed and compressed and pushes the clamping component away from the end of the plug cylinder, causing the distance between the two clamping components to increase. At this time, the aviation wire between the two clamping components will be subjected to a pulling force;
[0023] When roller two moves to separate from the guide block, the moving rod and the lifting plate will drop rapidly under the elastic force of spring one. At this time, under the elastic force of spring one and spring two, the lifting plate and the lifting block will quickly reset and vibrate, thereby causing the clamping parts and aviation wires on the lifting block to vibrate.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. Through the rotation of the eccentric rod, the moving block drives the cutter to reciprocate and scrape the aviation wire, thereby simulating the damage of the arc to the aviation wire and realizing the detection of the arc resistance performance of the aviation wire. At the same time, the interactive rod is used to control the rotation of the rotating block to control the overlap and misalignment of the key slot 2 and the key slot 3, so that the gas pressure in the box gradually increases during the reciprocating movement of the opening and closing components in the plug cylinder, thereby further detecting the arc resistance performance of the aviation wire in a high-pressure environment. Therefore, the detection accuracy of the test device for the electrical resistance performance of the aviation wire is improved, and the risk of leakage of the aviation wire caused by the high-pressure gas environment is reduced, thereby ensuring the stable operation of the electrical system of the aircraft during the flight, and further ensuring the flight safety of the aircraft;
[0026] 2. The moving block drives the rack to move back and forth in the oblique groove, so that gear 1 drives the plug barrel, the plug barrel drives gear 2, gear 2 drives gear 3, and gear 3 drives the aviation wire in the installation tube to rotate, so that the tool can fully contact the insulation layer of the aviation wire, further improving the detection accuracy of the test device for the electrical resistance performance of the aviation wire, reducing the risk of damage to the insulation layer of the aviation wire during the flight of the aircraft, and improving the flight safety of the aircraft;
[0027] 3. By setting a moving rod, the rack drives the horn rack to move, and the contact between the guide block and the second roller is utilized to realize the lifting and lowering of the lifting plate. Under the action of the first spring, the lifting plate will cause the lifting block to vibrate, and at the same time, the lifting plate will drive the lifting block to move. The second spring and the pull rod are utilized to cause the aviation wire to be subjected to vibration and pulling force, which further simulates the external interference to the aviation wire during the flight of the aircraft, thereby improving the detection accuracy of the electrical resistance test of the aviation wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the aviation wire arc testing device of the present invention.
[0029] Figure 2 It is a schematic diagram of the structure inside the box of the aviation wire arc testing device of the present invention.
[0030] Figure 3 It is a schematic structural diagram of the cutting components of the aviation wire arc testing device of the present invention.
[0031] Figure 4 The invention is an aviation wire arc test device Figure 3 Schematic diagram of the structure enlarged at point A in the middle.
[0032] Figure 5 It is a structural schematic diagram of a half-section view of the plug barrel of the aviation wire arc testing device of the present invention.
[0033] Figure 6 It is a structural schematic diagram of a partial half-section view of the opening and closing components of the aviation wire arc testing device of the present invention.
[0034] Figure 7 It is a structural schematic diagram of the explosion of the opening and closing components of the aviation wire arc testing device of the present invention.
[0035] Figure 8 It is a schematic structural diagram of the clamping components of the aviation wire arc testing device of the present invention.
[0036] Fig. 9 The invention is an aviation wire arc test device Figure 8 Schematic diagram of the enlarged structure at point B.
[0037] Fig.10 It is a structural schematic diagram of the installation tube assembly of the aviation wire arc testing device of the present invention.
[0038] Fig.11 It is a schematic structural diagram of the vibration component of the aviation wire arc testing device of the present invention.
[0039] Fig.12 The invention is an aviation wire arc test device Fig.11 Schematic diagram of the enlarged structure at point C in the middle.
[0040] In the figure:
[0041] 1. Box body; 11. Air intake cylinder;
[0042] 2. Cutting parts; 21. Base plate; 22. Moving block; 23. Cutting tool; 24. Ejector rod; 25. Opening and closing parts; 251. Fixed block; 252. Rotating block; 253. Through slot; 254. Half-through slot; 255. Interactive rod; 26. Plug cylinder; 27. Eccentric rod; 271. Block; 28. Connecting rod; 29. Guide rod;
[0043] 3. Rotating part; 31. Oblique rod; 32. Rack; 33. Gear 1; 34. Gear 2; 35. Gear 3;
[0044] 4. Vibrating component; 41. Mounting plate; 42. Moving rod; 43. Guide block; 44. Lifting plate; 45. Sliding rod; 46. Lifting block; 47. Claw bracket; 48. Roller 2;
[0045] 5. Clamping component; 51. Frame; 52. Bottom block; 53. Buckle 1; 54. Pressing rod; 55. Top block; 56. Buckle 2; 57. Fixing tube; 58. Inserting tube. DETAILED DESCRIPTION
[0046] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In the detailed description below, many specific details are proposed to provide a comprehensive understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only to provide a better understanding of the present invention by illustrating examples of the present invention. The present invention is by no means limited to any specific configuration and algorithm proposed below, but covers any modification, replacement and improvement of elements, parts and algorithms without departing from the spirit of the present invention. In the accompanying drawings and the following description, known structures and technologies are not shown to avoid unnecessary ambiguity to the present invention.
[0047] Example 1
[0048] Reference Figure 1-7 , which is the first embodiment of the present invention, provides an aviation wire arc test device, the aviation wire arc test device comprises a box body 1, the box body 1 is provided with a box door, a cutting component 2 arranged in the box body 1, a rotating component 3 arranged on the cutting component 2, a vibrating component 4 arranged on the cutting component 2, and a clamping component 5 symmetrically arranged at the lower end of the cutting component 2, the clamping component 5 is used to fix the aviation wire to be tested;
[0049] The cutting component 2 includes a substrate 21, a moving block 22 arranged on the substrate 21, a moving groove is opened on the substrate 21, the moving block 22 is slidably arranged in the moving groove, a tool 23 arranged on the moving block 22, and a driving component arranged on the substrate 21, the driving component is used to drive the tool 23 to move linearly back and forth along the aviation wire, when the tool 23 contacts the aviation wire, the driving component drives the tool 23 to move, so that the tool 23 linearly reciprocates along the aviation wire to scratch the aviation wire, and the reciprocating motion of the tool 23 simulates the damage of the electric arc to the aviation wire;
[0050] A push rod 24 is arranged on the moving block 22, and an axle seat is symmetrically arranged on the upper surface of the moving block 22. The push rod 24 is rotatably arranged on the axle seat. An opening and closing component 25 is arranged at one end of the push rod 24, an air intake cylinder 11 is arranged on the box body 1, and a plug cylinder 26 is arranged on the air intake cylinder 11. The air intake cylinder 11 is fixedly installed on the box body 1, and a one-way valve is arranged at one end of the air intake cylinder 11 away from the box body 1. The end of the air intake cylinder 11 away from the one-way valve is inserted into the plug cylinder 26. The plug cylinder 26 is rotatably connected to the air intake cylinder 11. The opening and closing component 25 is slidably arranged in the plug cylinder 26. The opening and closing component 25 includes two fixed blocks 251, and a rotating block 25 arranged between the two fixed blocks 251. 52, a through slot 253 symmetrically arranged on the fixed block 251, a half-through slot 254 symmetrically arranged on the fixed block 251, the through slot 253 on one fixed block 251 coincides with the half-through slot 254 on the other fixed block 251 and forms a slide slot, an interactive rod 255 arranged in the slide slot, a key slot 1 is arranged in an array on the side wall of the rotating block 252, a key slot 2 is arranged in an array in the middle area of the rotating block 252, a key slot 3 is arranged in an array on the fixed block 251, a roller 1 is arranged at one end of the interactive rod 255, the roller 1 is slidably arranged in the key slot 1, notches are symmetrically arranged on the interactive rod 255, and a spring piece 1 is arranged in the through slot 253.
[0051] The driving assembly includes an eccentric rod 27, a block 271 arranged at the eccentric position of the eccentric rod 27, a connecting rod 28 arranged at the end of the moving block 22 away from the plug cylinder 26, and a guide rod 29 arranged on the connecting rod 28. The end of the eccentric rod 27 away from the block 271 is fixedly installed with a central axis, and a motor is fixedly installed on the lower surface of one end of the base plate 21. The motor output shaft is coaxially connected to the central axis. The block 271 is rotatably connected to the eccentric rod 27, and the guide rod 29 is fixedly connected to the end of the connecting rod 28 away from the moving block 22. A key slot four is opened on the guide rod 29, and the block 271 is slidably set in the key slot four.
[0052] During use, the motor is started, the motor output shaft drives the central shaft to rotate, the central shaft drives the eccentric rod 27 to rotate, the eccentric rod 27 drives the clamping block 271 to slide in the key slot 4, and at the same time the eccentric rod 27 pulls the guide rod 29 and the connecting rod 28, so that the moving block 22 moves linearly back and forth along the moving slot, causing the tool 23 to move synchronously with the moving block 22 and scrape the surface of the aviation wire on the clamping component 5;
[0053] At the same time, the movement of the moving block 22 will push the opening and closing component 25 through the push rod 24. When the push rod 24 pushes the opening and closing component 25 to move toward the direction of the air intake cylinder 11, the key slot 2 and the key slot 3 coincide with each other, and the two interactive rods 255 of the opening and closing component close to the push rod 24 are retracted into the slide slot, while the two interactive rods 255 of the opening and closing component away from the push rod 24 extend out of the slide slot.
[0054] As the opening and closing component 25 moves toward the direction of the air inlet cylinder 11, the gas in the plug cylinder 26 enters the interior of the box body 1, and the two interactive rods 255 at one end of the opening and closing component away from the push rod 24 contact the end of the air inlet cylinder 11 inserted into the plug cylinder 26, and then the interactive rod 255 at one end away from the push rod 24 is pushed by the air inlet cylinder 11 to shrink into the slide groove, and at the same time, the roller 1 slides along the key groove 1, causing the rotating block 252 to rotate in the two fixed blocks 251, and at this time, the positions of the key groove 2 and the key groove 3 are gradually misaligned, and at the same time, the two interactive rods 255 near one end of the push rod 24 extend out of the slide groove;
[0055] When the push rod 24 drives the opening and closing component 25 to move in the direction away from the air intake cylinder 11, the movement of the opening and closing component 25 causes negative pressure to be generated in the plug cylinder 26, and the air outside the box body 1 enters the plug cylinder 26 through the one-way valve under atmospheric pressure. When the two interactive rods 255 near one end of the push rod 24 contact the baffle, the two interactive rods 255 near one end of the push rod 24 retract into the slide groove, and the two interactive rods 255 away from one end of the push rod 24 will extend out of the slide groove, and then the rotating block 252 rotates until key groove two and key groove three overlap. At this time, the air pressure in the box body 1 will gradually rise, and the tool 23 will scratch the aviation wires under the high-pressure environment in the box body 1, thereby testing the electrical resistance of the aviation wires under the high-pressure environment.
[0056] Example 2
[0057] Reference Figure 5-10 , which is the second embodiment of the present invention, and this embodiment is different from the first embodiment in that:
[0058] The clamping component 5 includes a frame 51, a bottom block 52 symmetrically arranged on the frame 51, a buckle 1 53 arranged in the bottom block 52, a pressing rod 54 arranged on the buckle 1 53, a top block 55 arranged on the bottom block 52, a buckle 2 56 arranged on the top block 55, and a mounting pipe assembly arranged on the frame 51, one end of the bottom block 52 is hingedly matched with one end of the top block 55, and a limiting groove is arranged in the bottom block 52 and the top block 55, one side of the bottom block 52 and the top block 55 is provided with a threading groove, and the bottom block 52 and the top block 55 are provided with a mounting groove on the side away from the threading groove, and an elastic groove is opened in the bottom block 52, the buckle 1 53 and the pressing rod 54 are arranged in the elastic groove, and a spring piece 3 is fixedly connected to the side wall of the elastic groove, and the spring piece 3 is connected to the buckle 1 53, and a transverse block is fixedly installed at the lower end of the frame 51 in the clamping component 5 near one end of the plug cylinder 26, and the transverse block is slidably arranged at the bottom of the box body 1.
[0059] The mounting tube assembly includes a fixed tube 57 and a plug-in tube 58 plugged into one end of the fixed tube 57, and two spring pieces are arranged in an array on the fixed tube 57. An extrusion groove is provided in the plug-in tube 58. By connecting the plug-in tube 58 to the fixed tube 57, the extrusion groove forces the two spring pieces to gather together, thereby clamping the aviation wires.
[0060] The rotating component 3 includes an oblique rod 31, a rack 32 arranged on the oblique rod 31, a gear 1 33 arranged on the push rod 24, a gear 2 34 arranged on the plug cylinder 26, and a gear 35 arranged on the mounting tube assembly. Pillars are fixedly installed at both ends of the oblique rod 31, and the pillars are fixedly connected to the box body 1. A slider is slidably installed on the oblique rod 31, and the slider is fixedly connected to the rack 32. An oblique groove is opened in the middle area of the upper surface of the moving block 22, and the rack 32 is slidably set in the oblique groove. The rack 32 meshes with the gear 1 33, the gear 2 34 is fixedly connected to the plug cylinder 26, the gear 2 34 meshes with the gear 3 35, and the gear 3 35 is fixedly connected to the mounting tube. A baffle is installed at the end of the plug cylinder 26 away from the air intake cylinder 11, and an air groove is opened on the baffle. A card slot is set in the middle area of the baffle. Card strips are symmetrically arranged on the side walls of the push rod 24, and the push rod 24 slides in cooperation with the card slot.
[0061] During use, the aviation wire to be tested is passed through the plug-in tube 58 and the fixed tube 57 in the two clamping parts 5, and then the plug-in tube 58 is inserted into the fixed tube 57. The spring piece 2 is pushed up by the plug-in tube 58 and gathered toward the aviation wire. At this time, the aviation wire will be clamped by the installation tube assembly;
[0062] Then, the installation tube assembly is placed in the limiting groove in the bottom block 52, and then the top block 55 is rotated, and the second buckle 56 is inserted into the elastic groove. The second buckle 56 forces the first buckle 53 to avoid. When the end faces of the limiting grooves of the top block 55 and the bottom block 52 coincide, the spring sheet 3 will push the first buckle 53 to limit the second buckle 56. At this time, the installation tube assembly will be limited by the top block 55 and the bottom block 52.
[0063] Then push the traverse block to rotate the gear 35 to mesh with the gear 2 34. When the aviation wire needs to be removed, pull the traverse block to separate the gear 2 34 from the gear 3 35, press the pressing rod 54, so that the buckle 1 53 avoids the buckle 2 56, and manually flip the top block 55. At this time, the top block 55 will rotate around the hinge between it and the bottom block 52. At this time, the installation tube assembly can be removed from the bottom block 52, and the aviation wire can be electrically connected to the power supply;
[0064] During the reciprocating movement of the moving block 22, the moving block 22 will push the rack 32 to move. Under the action of the oblique rod 31, the rack 32 will slide in the oblique groove, causing the rack 32 to drive gear 1 33 to rotate, and then gear 1 33 drives the push rod 24, the plug cylinder 26, and the opening and closing component 25 to rotate, and then gear 2 34 drives gear 3 35 to rotate, and gear 3 35 drives the installation tube assembly and the aviation wires in the installation tube assembly to rotate, causing the contact area between the tool 23 and the aviation wires to increase.
[0065] The remaining structures are the same as those of Example 1.
[0066] Example 3
[0067] Reference Figure 1-12 , which is the third embodiment of the present invention, and this embodiment is different from the second embodiment in that:
[0068] The vibration component 4 includes a mounting plate 41, a moving rod 42 symmetrically arranged on the mounting plate 41, and a guide block 43 arranged on the moving rod 42. The guide block 43 is fixedly connected to the moving rod 42. The mounting plate 41 is fixedly installed in the box body 1. The mounting plate 41 is arranged parallel to the oblique rod 31. A movable groove is opened in the middle area of the mounting plate 41. The guide block 43 is located in the area of the movable groove. The moving rod 42 passes through the mounting plate 41, and a limiting plate is arranged at one end of the moving rod 42. A spring 1 is sleeved on the outside of the moving rod 42. One end of the spring 1 is connected to the limiting plate, and the other end of the spring 1 is connected to the mounting plate 41.
[0069] A lifting plate 44 is arranged at one end of the moving rod 42, a lifting groove is arranged on the lifting plate 44, a sliding rod 45 is arranged in the lifting groove, and a lifting block 46 is arranged in the box body 1. The lifting block 46 is slidably connected to the bottom of the box body 1, the lifting block 46 is located in the lifting groove, a key groove five is opened on the lifting block 46, the sliding rod 45 is slidably arranged in the key groove five, a vertical plate is installed on the lifting block 46, a pull rod is slidably installed in the middle of the vertical plate, a spring two is sleeved on the outer side of the pull rod, one end of the spring two is connected to the vertical plate, the clamping component 5 away from one end of the plug cylinder 26 is slidably arranged on the lifting block 46, and one end of the pull rod is fixedly connected to the frame 51 in this clamping component 5.
[0070] A horn frame 47 is arranged at one end of the rack 32 away from the oblique rod 31 , and a second roller 48 is symmetrically arranged on the horn frame 47 . The horn frame 47 is arranged parallel to the mounting plate 41 , and the roller is rotatably connected to the horn frame 47 .
[0071] During use, as the rack 32 reciprocates along the oblique groove, the two rollers 48 on the horn frame 47 gradually contact the guide block 43, thereby forcing the guide block 43 to drive the moving rod 42 and the lifting plate 44 to rise, the spring 1 is deformed and compressed, and the slide bar 45 slides in the key groove 5, causing the lifting block 46 to gradually slide toward the end away from the air intake cylinder 11;
[0072] Then the second spring deforms and compresses and pushes the clamping part 5 away from one end of the plug tube 26, causing the distance between the two clamping parts 5 to increase. At this time, the aviation wire between the two clamping parts 5 will be pulled.
[0073] When roller 2 48 moves to separate from guide block 43, under the elastic force of spring 1, moving rod 42 and lifting plate 44 will drop rapidly. Under the elastic force of spring 1 and spring 2, lifting plate 44 and lifting block 46 will reset rapidly and vibrate, thereby causing clamping component 5 and aviation wire on lifting block 46 to vibrate, thereby further simulating the vibration of aircraft during flight, causing displacement of internal structure of aircraft, causing aviation wire to be pulled, and improving the detection accuracy of electrical resistance test of aviation wire.
[0074] The remaining structure is the same as that of Example 2.
[0075] Example 4
[0076] Reference Figure 1-12 , which is a fourth embodiment of the present invention, provides: a test method for an aviation wire arc test device, comprising the following steps:
[0077] S1, first, the aviation wire to be tested is passed through the plug-in tube 58 and the fixed tube 57 in the two clamping components 5, and then the plug-in tube 58 is inserted into the fixed tube 57, and the spring piece 2 is pushed up by the plug-in tube 58 toward the aviation wire, and the aviation wire will be clamped by the installation tube assembly;
[0078] S2, then place the mounting tube assembly in the limiting groove in the bottom block 52, then rotate the top block 55, and insert the second buckle 56 into the elastic groove, and the second buckle 56 forces the first buckle 53 to avoid. When the top block 55 and the end face of the limiting groove of the bottom block 52 coincide with each other, the spring sheet three will push the first buckle 53 to limit the second buckle 56. At this time, the mounting tube assembly will be limited by the top block 55 and the bottom block 52, and then push the transverse block to make the gear three 35 rotate to mesh with the gear two 34. When the aviation wire needs to be removed, pull the transverse block to separate the gear two 34 from the gear three 35, press the pressing rod 54, so that the first buckle 53 avoids the second buckle 56, and manually flip the top block 55 at the same time. At this time, the top block 55 will rotate around the hinge between it and the bottom block 52 as the axis. At this time, the mounting tube assembly can be removed from the bottom block 52, and the aviation wire is electrically connected to the power supply.
[0079] S3, start the motor, the motor output shaft drives the central shaft to rotate, the central shaft drives the eccentric rod 27 to rotate, the eccentric rod 27 drives the clamping block 271 to slide in the key slot 4, and at the same time the eccentric rod 27 pulls the guide rod 29 and the connecting rod 28, so that the moving block 22 moves linearly back and forth along the moving slot, causing the tool 23 to move synchronously with the moving block 22 and scratch the surface of the aviation wire on the clamping component 5;
[0080] S4, at the same time, the movement of the moving block 22 will push the opening and closing component 25 through the push rod 24. When the push rod 24 pushes the opening and closing component 25 to move toward the direction of the air inlet cylinder 11, the key slot 2 and the key slot 3 coincide with each other, and the two interactive rods 255 of the opening and closing component close to the push rod 24 are retracted into the slide slot. At the same time, the two interactive rods 255 of the opening and closing component away from the push rod 24 extend out of the slide slot. As the opening and closing component 25 moves toward the direction of the air inlet cylinder 11, the gas in the plug cylinder 26 is released. The body enters the box body 1, and the two interactive rods 255 at one end away from the push rod 24 in the opening and closing assembly contact with the end of the air inlet cylinder 11 inserted into the plug cylinder 26, and then the interactive rod 255 at one end away from the push rod 24 is pushed by the air inlet cylinder 11 to shrink into the slide groove, and at the same time, the roller 1 slides along the key groove 1, causing the rotating block 252 to rotate in the two fixed blocks 251. At this time, the positions of the key groove 2 and the key groove 3 are gradually misaligned, and at the same time, the two interactive rods 255 near one end of the push rod 24 extend out of the slide groove;
[0081] S5, when the push rod 24 drives the opening and closing component 25 to move in the direction away from the air inlet cylinder 11, the movement of the opening and closing component 25 generates negative pressure in the plug cylinder 26, and the air outside the box 1 enters the plug cylinder 26 through the one-way valve under atmospheric pressure. When the two interactive rods 255 near one end of the push rod 24 contact the baffle, the two interactive rods 255 near one end of the push rod 24 retract into the slide groove, and the two interactive rods 255 away from one end of the push rod 24 extend out of the slide groove, and then the rotating block 252 rotates until the key groove 2 and the key groove 3 overlap, and the air pressure in the box 1 gradually rises;
[0082] S6, at the same time, during the reciprocating movement of the moving block 22, the moving block 22 will push the rack 32 to move, and under the action of the oblique rod 31, the rack 32 will slide in the oblique groove, causing the rack 32 to drive the gear 1 33 to rotate, and then the gear 1 33 drives the push rod 24, the plug cylinder 26, and the opening and closing component 25 to rotate, and then the gear 2 34 drives the gear 3 35 to rotate, and the gear 3 35 drives the installation tube assembly and the aviation wire in the installation tube assembly to rotate, so that the contact area between the tool 23 and the aviation wire is increased;
[0083] S7, when the rack 32 moves back and forth along the oblique groove, the two rollers 2 48 on the horn frame 47 will gradually contact the guide block 43, thereby forcing the guide block 43 to drive the moving rod 42 and the lifting plate 44 to rise, the spring 1 is deformed and compressed, and the slide bar 45 slides in the key groove 5, causing the lifting block 46 to gradually slide toward the end away from the air intake cylinder 11, and then the spring 2 is deformed and compressed and pushes the clamping component 5 away from the end of the plug cylinder 26, causing the distance between the two clamping components 5 to increase. At this time, the aviation wire between the two clamping components 5 will be subjected to a pulling force;
[0084] S8, when roller 2 48 moves to separate from guide block 43, under the elastic force of spring 1, moving rod 42 and lifting plate 44 will drop rapidly, and under the elastic force of spring 1 and spring 2, lifting plate 44 and lifting block 46 will reset rapidly and vibrate, thereby causing clamping part 5 and aviation wire on lifting block 46 to vibrate.
[0085] Different technical features appearing in different embodiments can be combined to achieve beneficial effects. Based on the study of the drawings, the specification and the claims, those skilled in the art should be able to understand and implement other variations of the disclosed embodiments. In the claims, the term "comprising" does not exclude other devices or steps; the indefinite article "a" does not exclude a plurality; the terms "first" and "second" are used to indicate names rather than to indicate any specific order. Any figure marks in the claims should not be construed as limiting the scope of protection. The functions of multiple parts appearing in the claims can be implemented by a single hardware or software module. The fact that certain technical features appear in different dependent claims does not mean that these technical features cannot be combined to achieve beneficial effects.
Claims
1. An aviation wire arc test device, comprising a box (1), characterized in that: A cutting component (2) arranged in the box (1), a rotating component (3) arranged on the cutting component (2), a vibrating component (4) arranged on the cutting component (2), and a clamping component (5) symmetrically arranged at the lower end of the cutting component (2), wherein the clamping component (5) comprises a frame (51) and a mounting pipe assembly arranged on the frame (51), and the clamping component (5) is used to fix the aviation wire to be tested; The cutting component (2) comprises a base plate (21), a moving block (22) arranged on the base plate (21), a tool (23) arranged on the moving block (22), and a driving component arranged on the base plate (21), wherein the driving component is used to drive the tool (23) to linearly reciprocate along the aviation wire; A push rod (24) arranged on the moving block (22), an opening and closing component (25) arranged at one end of the push rod (24), an air inlet cylinder (11) arranged on the box body (1), and a plug cylinder (26) arranged on the air inlet cylinder (11), the opening and closing component (25) comprising two fixed blocks (251), a rotating block (252) arranged between the two fixed blocks (251), a through groove (253) symmetrically arranged on the fixed blocks (251), a half-through groove (254) symmetrically arranged on the fixed blocks (251), the through groove (253) on one fixed block (251) and the half-through groove (254) on the other fixed block (251) overlap in position and form a slide groove, and an interactive rod (255) arranged in the slide groove; The rotating component (3) comprises an oblique rod (31), a rack (32) arranged on the oblique rod (31), a gear 1 (33) arranged on the push rod (24), a gear 2 (34) arranged on the plug tube (26), and a gear 3 (35) arranged on the mounting tube assembly; The vibration component (4) comprises a mounting plate (41), a moving rod (42) symmetrically arranged on the mounting plate (41), a guide block (43) arranged on the moving rod (42), a lifting plate (44) arranged at one end of the moving rod (42), a lifting groove arranged on the lifting plate (44), a sliding rod (45) arranged in the lifting groove, and a lifting block (46) arranged in the box body (1).
2. The arc testing device for aviation wires according to claim 1, characterized in that: The driving assembly comprises an eccentric rod (27), a clamping block (271) arranged at an eccentric position of the eccentric rod (27), a connecting rod (28) arranged at an end of the moving block (22) away from the plug cylinder (26), and a guide rod (29) arranged on the connecting rod (28).
3. The arc testing device for aviation wires according to claim 2, characterized in that: A bottom block (52) is symmetrically arranged on the frame (51), a buckle 1 (53) is arranged in the bottom block (52), a pressing rod (54) is arranged on the buckle 1 (53), a top block (55) is arranged on the bottom block (52), and a buckle 2 (56) is arranged on the top block (55).
4. The arc testing device for aviation wires according to claim 3, characterized in that: The installation pipe assembly comprises a fixed pipe (57) and a plug-in pipe (58) plugged into one end of the fixed pipe (57), and two spring pieces arranged in an array on the fixed pipe (57).
5. The arc testing device for aviation wires according to claim 4, characterized in that: A horn frame (47) is arranged at one end of the rack (32) away from the oblique rod (31), and a second roller (48) is symmetrically arranged on the horn frame (47).
6. A test method using the arc test device for aviation wires as claimed in claim 5, comprising the following test methods: First, the aviation wire to be tested is passed through the plug-in tube (58) and the fixing tube (57) in the two clamping components (5), and then the plug-in tube (58) is inserted into the fixing tube (57). The spring piece 2 is pushed up by the plug-in tube (58) and gathered toward the aviation wire. At this time, the aviation wire will be clamped by the installation tube assembly; Then, the installation tube assembly is placed in the limiting groove in the bottom block (52), and then the top block (55) is rotated, and the second buckle (56) is inserted into the elastic groove, and the second buckle (56) forces the first buckle (53) to avoid. When the end faces of the limiting grooves of the top block (55) and the bottom block (52) coincide, the spring sheet (3) will push the first buckle (53) to limit the second buckle (56). At this time, the installation tube assembly will be limited by the top block (55) and the bottom block (52), and then the lateral block is pushed, so that the gear (3) (35) rotates to mesh with gear two (34). When the aviation wire needs to be removed, pull the transverse block to separate gear two (34) from gear three (35), press the pressing rod (54) to make buckle one (53) avoid buckle two (56), and manually flip the top block (55). At this time, the top block (55) will rotate around the hinge between it and the bottom block (52) as the axis. At this time, the installation tube assembly can be removed from the bottom block (52) and the aviation wire can be electrically connected to the power supply.
7. A test method for an aviation wire arc test device as claimed in claim 6, characterized in that: The motor is started, and the motor output shaft drives the central shaft to rotate, and the central shaft drives the eccentric rod (27) to rotate, and the eccentric rod (27) drives the clamping block (271) to slide in the key slot 4, and at the same time, the eccentric rod (27) pulls the guide rod (29) and the connecting rod (28), so that the moving block (22) moves linearly back and forth along the moving slot, causing the tool (23) to move synchronously with the moving block (22) and scratch the surface of the aviation wire on the clamping component (5); At the same time, the movement of the moving block (22) will push the opening and closing component (25) through the push rod (24). When the push rod (24) pushes the opening and closing component (25) to move toward the air inlet cylinder (11), the key slot 2 and the key slot 3 coincide with each other, and the two interactive rods (255) at one end of the opening and closing component close to the push rod (24) are retracted into the slide slot. At the same time, the two interactive rods (255) at one end of the opening and closing component away from the push rod (24) extend out of the slide slot. As the opening and closing component (25) moves toward the air inlet cylinder (11), the gas in the plug cylinder (26) is released. Entering the interior of the box body (1), the two interactive rods (255) at one end away from the push rod (24) in the opening and closing assembly contact with one end of the air inlet cylinder (11) inserted into the plug cylinder (26), and then the interactive rod (255) at one end away from the push rod (24) is pushed by the air inlet cylinder (11) to shrink into the slide groove, and at the same time, the roller one slides along the key groove one, causing the rotating block (252) to rotate in the two fixed blocks (251), at this time, the positions of the key groove two and the key groove three are gradually misaligned, and at the same time, the two interactive rods (255) close to one end of the push rod (24) extend out of the slide groove; When the push rod (24) drives the opening and closing component (25) to move in a direction away from the air inlet cylinder (11), the movement of the opening and closing component (25) generates negative pressure in the plug cylinder (26), and the air outside the box (1) enters the plug cylinder (26) through the one-way valve under atmospheric pressure. When the two interactive rods (255) close to one end of the push rod (24) contact the baffle, the two interactive rods (255) close to one end of the push rod (24) retract into the slide groove, while the two interactive rods (255) away from one end of the push rod (24) extend out of the slide groove, and then the rotating block (252) rotates until the second key groove and the third key groove overlap, and the air pressure in the box (1) gradually rises; At the same time, during the reciprocating movement of the moving block (22), the moving block (22) will push the rack (32) to move, and under the action of the oblique rod (31), the rack (32) will slide in the oblique groove, causing the rack (32) to drive the gear 1 (33) to rotate, and then the gear 1 (33) drives the push rod (24), the plug tube (26), and the opening and closing component (25) to rotate, and then the gear 2 (34) drives the gear 3 (35) to rotate, and the gear 3 (35) drives the installation tube assembly and the aviation wire in the installation tube assembly to rotate, so that the contact area between the tool (23) and the aviation wire is increased; During the reciprocating movement of the rack (32) along the oblique groove, the two rollers (48) on the horn (47) will gradually contact the guide block (43), thereby forcing the guide block (43) to drive the moving rod (42) and the lifting plate (44) to rise, the spring (1) is deformed and compressed, and the slide bar (45) slides in the key slot (5), causing the lifting block (46) to gradually slide toward the end away from the air intake cylinder (11), and then the spring (2) is deformed and compressed and pushes the clamping component (5) away from the end of the plug cylinder (26), causing the distance between the two clamping components (5) to increase. At this time, the aviation wire between the two clamping components (5) will be subjected to a pulling force; When roller 2 (48) moves to be separated from the guide block (43), the moving rod (42) and the lifting plate (44) will drop rapidly under the elastic force of spring 1. At this time, under the elastic force of spring 1 and spring 2, the lifting plate (44) and the lifting block (46) will quickly reset and vibrate, thereby causing the clamping component (5) and the aviation wire on the lifting block (46) to vibrate.
Citation Information
Patent Citations
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