Equipment for producing foam products

By using a combination of motor-driven round tube and stirring paddle in foam product production equipment, combined with strong airflow and scraper scraper design, the waste and uneven stirring of polyurethane foam raw materials during processing is solved, and efficient mixing and Quick cleaning reduces processing costs.

CN119283272AInactive Publication Date: 2025-01-10GANZHOU YUNYUN LIGHT TECH CO LTD
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Patent Information

Application Number
CN202411513679.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-01-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing polyurethane foam raw material storage device has problems such as waste of raw materials, uneven stirring and difficulty in cleaning the storage box during processing, resulting in increased processing costs and waste of resources.

Method used

A foam product production equipment is designed, using a combination of a circular tube and a stirring paddle driven by a motor, which drives the stirring paddle to rotate through the gears, and uses strong airflow to push the stirring paddle to move upwards in the strip opening to achieve full mixing of materials and The scraper drives the scraper to prevent material from adhering, and the discharge pipe facilitates the rapid discharge of materials.

Benefits of technology

It realizes efficient stirring and mixing of materials, prevents materials from sticking to the inner wall of the barrel, simplifies the cleaning process, and reduces resource waste and processing costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119283272A_ABST
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Abstract

The invention relates to foam product production equipment which comprises a barrel body, a round pipe driven by a motor is arranged in the barrel body, a sleeve sleeving the round pipe is arranged at the bottom in the barrel body, an air inlet pipe is arranged on the bottom wall of the barrel body in an opening of the sleeve, and a plurality of strip-shaped openings are formed in the side wall of the round pipe side by side up and down. A stirring paddle which penetrates through the strip-shaped opening and is connected with the vertical pipe in the round pipe is arranged in the barrel body, a ventilation channel communicated with the interior of the vertical pipe is formed in the stirring paddle, ventilation holes communicated with the ventilation channel are evenly formed in the outer wall of the stirring paddle, and a semicircular fixing base I and a semicircular fixing base II are arranged on the two sides of the bottom in the vertical pipe respectively; the fixing base I is located above the fixing base II and fixedly connected with the inner wall of the vertical pipe, the bottom end of the fixing base I and the top end of the fixing base II are located on the same horizontal plane, and the bottom of the fixing base II is fixedly connected with the inner wall of the sleeve through a transverse rod. The mixer can effectively improve the mixing efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of storage equipment, in particular to equipment for producing foam products. Background Art

[0002] Polyurethane foam is made by polymerization of isocyanate and hydroxyl compounds. It can be divided into two categories according to its hardness: soft and hard, of which soft is the main variety. Generally speaking, it has excellent elasticity, softness, elongation and compression strength, good chemical stability, resistance to many solvents and oils; excellent wear resistance, 20 times greater than that of natural sponge; and excellent processability, thermal insulation, adhesion and other properties. It is a high-performance cushioning material.

[0003] The existing polyurethane foam plastic raw material storage device can only store the raw materials, and needs to be transferred to other processing devices for processing during processing. When dumping, there are many raw materials in the original storage device that cannot be emptied cleanly, resulting in waste of raw materials and making the processing process cumbersome. During the processing, the existing stirring mechanism is relatively fixed and cannot mix the raw materials together well. After processing, the storage box cannot remove the residual raw materials inside, and can only be replaced with a new storage box for processing, which increases the processing cost and causes waste of resources. Summary of the invention

[0004] The object of the present invention is to provide a foam product production device.

[0005] The technical problem of the present invention is mainly solved by the following technical solutions:

[0006] A foam product production device, comprising a barrel:

[0007] A circular tube driven by a motor is arranged in the barrel body, the top of the circular tube is sealed, a sleeve is arranged on the bottom of the barrel body, an air inlet pipe is arranged on the bottom wall of the barrel body in the opening of the sleeve, a plurality of strip openings are arranged in parallel on the upper and lower side walls of the circular tube, a stirring paddle is arranged in the barrel body, passing through the strip opening and connected to the vertical tube in the circular tube, the top of the vertical tube is sealed, a ventilation channel connected to the vertical tube is arranged in the stirring paddle, ventilation holes connected to the ventilation channel are evenly arranged on the outer wall of the stirring paddle, a semicircular fixing seat I and a fixing seat II are respectively arranged on both sides of the bottom of the vertical tube, the fixing seat I is located above the fixing seat II and is fixedly connected to the inner wall of the vertical tube, wherein the bottom end of the fixing seat I and the top end of the fixing seat II are in the same horizontal plane, and the bottom of the fixing seat II is fixedly connected to the inner wall of the sleeve through a cross bar.

[0008] Preferably, a bearing for fixing the top end of the round tube is arranged on the top cover plate of the barrel body, a toothed disc is arranged on the top end of the round tube, a gear meshing with the toothed disc is arranged on the toothed disc, and the output shaft of the motor is connected to the gear.

[0009] Preferably, a feed pipe is provided on the top cover plate of the barrel body, and a discharge pipe is provided on the bottom wall of the barrel body.

[0010] Preferably, the diameter of the circular tube is matched to the inner diameter of the casing, the stirring paddle is located above the casing, and the diameter of the vertical tube is matched to the inner diameter of the circular tube.

[0011] Preferably, an annular seat located inside the barrel body is provided on the bottom end surface of the top cover plate of the barrel body, a circular ring located inside the barrel body is arranged on the annular seat, a circle of arc grooves are correspondingly provided on the inner wall of the circular ring and the outer wall of the annular seat, wherein a number of metal balls are provided in two groups of arc grooves, a plurality of groups of scrapers in the shape of right-angled trapezoids are axially provided at the bottom of the circular ring, the upper bottom end of the scraper is fixedly connected to the bottom end surface of the circular ring, a groove for fixing a rubber scraper strip is axially provided on the right-angle side wall of the scraper, the scraper strip is in contact with the inner wall of the barrel body, the stirring paddle is fixedly connected to the vertical pipe, wherein the lengths of the plurality of groups of stirring paddles are equal, and the end of the lowest stirring paddle extends to one side of the bottom of the oblique end of the scraper and is arranged close to its side wall.

[0012] Preferably, the cross bar is located below the circular tube.

[0013] Preferably, the fixing seat II is located at the bottom of the lowest strip-shaped opening, and a circular structure that seals the internal opening of the vertical tube is formed between the bottom end surface of the fixing seat I and the top end surface of the fixing seat II.

[0014] The beneficial effects of the present invention are:

[0015] 1. The motor of the present invention drives the stirring paddle to rotate through the gears and other components, thereby stirring and mixing the materials in the barrel body. At the same time, a strong air flow is injected into the sleeve and the vertical pipe through the air inlet pipe, so that the strong air pressure pushes the vertical pipe to flow slowly upward in the circular pipe, and also drives the stirring paddle in the rotating process to move slowly upward in the strip opening, so that the stirring paddle in the rotating process can cover different upper and lower areas in the barrel body to stir and mix it. At the same time, the upward air flow in the vertical pipe can be distributed in a number of air permeable channels and evenly discharged from the air permeable holes on the stirring paddle in the rotating process, thereby playing a role of blowing and surging the materials. While playing a certain mixing role on the materials, the rotating stirring paddle can better stir the materials to make them fully mixed.

[0016] 2. When the rotating motor drives the stirring paddle to rotate through the round tube and other components, the stirring paddle pushes the scraper to drive the scraper bar to rotate in the barrel body, thereby scraping the inner wall to prevent the material from adhering. At this time, when the discharge pipe is opened to discharge the material, the material can be discharged quickly from it, and the problem of the material adhering to the inner wall of the barrel body and being difficult to clean and discharge will not occur. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the present invention;

[0018] Figure 2 is a bottom view of the circular ring in the present invention;

[0019] Figure 3 yes Figure 1 The enlarged view of point A in the middle;

[0020] Figure 4 yes Figure 3 Cross-sectional view along B--B direction.

[0021] In the figure: 1, barrel body, 2, round tube, 3, motor, 4, sleeve, 5, air inlet pipe, 6, strip opening, 7, stirring paddle, 8, vertical pipe, 9, air vent, 10, fixed seat I, 11, fixed seat II, 12, cross bar, 13, toothed disc, 14, gear, 15, annular seat, 16, ring, 17, metal ball, 18, scraper, 19, scraper strip. DETAILED DESCRIPTION

[0022] The technical solution of the present invention is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0023] A foam product production device, comprising a barrel 1:

[0024] A round tube 2 driven by a motor 3 is arranged in the barrel body 1, the top of the round tube 2 is sealed, a sleeve 4 is arranged on the bottom of the barrel body 1 and is sleeved on the round tube 2, an air inlet pipe 5 is arranged on the bottom wall of the barrel body 1 in the opening of the sleeve 4, a plurality of strip openings 6 are arranged in parallel on the side wall of the round tube 2, a stirring paddle 7 is arranged in the barrel body 1, which passes through the strip openings 6 and is connected to a vertical tube 8 in the round tube 2, the top of the vertical tube 8 is sealed, a ventilation channel 9 communicating with the vertical tube 8 is arranged in the stirring paddle 7, and ventilation holes communicating with the ventilation channel 9 are evenly arranged on the outer wall of the stirring paddle 7;

[0025] A semicircular fixing seat I10 and a fixing seat II11 are respectively arranged on both sides of the inner bottom of the vertical tube 8, wherein the fixing seat I10 is located above the fixing seat II11 and is fixedly connected to the inner wall of the vertical tube 8, wherein the bottom end of the fixing seat I10 and the top end of the fixing seat II11 are in the same horizontal plane, and the bottom of the fixing seat II11 is fixedly connected to the inner wall of the sleeve 4 through a cross bar 12, and the cross bar 12 is located below the circular tube 2. In this embodiment, the fixing seat II11 is located at the bottom of the lowest strip opening 6, and a circular structure that seals the internal opening of the vertical tube 8 is formed between the bottom end surface of the fixing seat I10 and the top end surface of the fixing seat II11.

[0026] like Figure 1 As shown, a bearing for fixing the top of the round tube 2 is arranged on the top cover plate of the barrel body 1 , a toothed disc 13 is arranged on the top of the round tube 2 , a gear 14 meshing with the toothed disc 13 is arranged on the toothed disc 13 , and the output shaft of the motor 3 is connected to the gear 14 .

[0027] In this embodiment, a feed pipe is arranged on the top cover plate of the barrel body 1, and a discharge pipe is arranged on the bottom wall of the barrel body 1.

[0028] In this embodiment, the diameter of the circular tube 2 matches the inner diameter of the sleeve 4 , the stirring paddle 7 is located above the sleeve 4 , and the diameter of the vertical tube 8 matches the inner diameter of the circular tube 2 .

[0029] An annular seat 15 located inside the barrel body 1 is arranged on the bottom end surface of the top cover plate of the barrel body 1, and a circular ring 16 located inside the barrel body 1 is arranged on the annular seat 15, and a circle of arc grooves are correspondingly arranged on the inner wall of the circular ring 16 and the outer wall of the annular seat 15, wherein a plurality of metal balls 17 are arranged in two groups of arc grooves, and a plurality of groups of scrapers 18 in a right-angled trapezoid are axially arranged at the bottom of the circular ring 16, and the upper bottom end of the scraper 18 is fixedly connected to the bottom end surface of the circular ring 16, and a groove for fixing a rubber scraper 19 is axially arranged on the right-angle side wall of the scraper 18, and the scraper 19 contacts the inner wall of the barrel body 1, and the stirring paddle 7 is fixedly connected to the vertical pipe 8, wherein the lengths of the plurality of groups of stirring paddles 7 are equal, and the end of the lowest stirring paddle 7 extends to one side of the bottom of the hypotenuse end of the scraper 18 and is arranged in contact with its side wall.

[0030] When in use, the material is stored in the barrel body 1, and other matching raw materials are transported to the barrel body 1 when processing is required. At this time, the motor 3 drives the round tube 2 to rotate through the gear 14 and the toothed disc 13, and the round tube 2 drives the stirring paddle 7 to rotate through the strip opening 6 on its side wall, thereby stirring and mixing the material in the barrel body 1. At the same time, a strong air flow is injected into the sleeve 4 through the air inlet pipe 5. At this time, the strong air pressure flows upward and circulates in the vertical pipe 8. At this time, the air flow in the vertical pipe 8 above it is blocked by the fixed seat I10, which causes the air flow to circulate. The opening is reduced. Due to the large air intake and small air outlet, the strong air pressure will push the vertical tube 8 to flow slowly upward in the circular tube 2. At the same time, the vertical tube 8 also drives the stirring paddle 7 in the rotating process to move slowly upward in the strip opening 6. When the airflow introduced by the air intake pipe 5 is reduced, the vertical tube 8 will drive the stirring paddle 7 to move slowly downward in the strip opening 6, so that the stirring paddle 7 in the rotating process can cover different upper and lower areas in the barrel body 1, and then stir and mix the materials in different upper and lower areas in the barrel body 1 to improve the mixing efficiency and effect.

[0031] At the same time, the upward airflow in the vertical pipe 8 can be distributed in a number of air permeable channels 9 and evenly discharged from the air holes on the stirring paddle 7 during the rotation process, thereby preventing pressure buildup in the vertical pipe 8. As the stirring paddle 7 rotates and moves up and down, the discharged gas can cover the materials in different areas of the barrel body 1, thereby blowing and surging the materials. While having a certain mixing effect on the materials, the rotating stirring paddle 7 can better stir the materials to make them fully mixed.

[0032] like Figure 1 As shown, when the air intake volume of the air intake pipe 5 is small and cannot blow the vertical pipe 8 upward through the fixed seat I10, the circular tube 2 drives the vertical pipe 8 and the stirring paddle 7 to rotate, and the vertical pipe 8 drives the fixed seat I10 to rotate to switch its position, so that the fixed seat I10 and the fixed seat II11 seal the opening of the vertical pipe 8, or open the bottom opening of the vertical pipe 8, thereby indirectly intermittently supplying air to the vertical pipe 8, the air permeable channel 9 and the barrel body 1 to stir the internal materials.

[0033] like Figure 1As shown in the figure, when the bottom stirring paddle 7 rotates, it pushes the scraper 18 to drive the metal ball 17 on the ring 16 to slide in the arc groove. At this time, the scraper strip 19 on the scraper 18 can scrape the inner wall of the barrel body 1. However, as long as the bottom stirring paddle 7 moves up slightly, its end will not abut against the side wall of the scraper 18, so it will not drive the scraper 18 and other components to rotate, so as to prevent the stirring paddle 7 from driving the scraper 18 to rotate together when the material in the barrel body 1 is quickly stirred and mixed, causing intense friction on the inner wall of the barrel body, thereby damaging the barrel body. 1, and the scraper 18 will not affect the rotation of the stirring paddle 7. Only when the stirring paddle 7 at the bottom is reset and the air inlet pipe 5 does not introduce gas or the gas flow is small, the motor 3 drives the stirring paddle 7 to rotate through the round tube 2 and other components, and the stirring paddle 7 pushes the scraper 18 to drive the scraper bar 19 to rotate in the barrel body 1, thereby scraping the inner wall to prevent the material from adhering. At this time, when the discharge pipe is opened to discharge the material, the material can be discharged quickly from it, and the problem of the material adhering to the inner wall of the barrel body 1 and being difficult to clean and discharge will not occur.

[0034] The present invention is described in detail above, but the contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of application of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A foam product production device, comprising a barrel, characterized in that: A circular tube driven by a motor is arranged in the barrel body, the top of the circular tube is sealed, a sleeve is arranged on the bottom of the barrel body, an air inlet pipe is arranged on the bottom wall of the barrel body in the opening of the sleeve, a plurality of strip openings are arranged in parallel on the upper and lower side walls of the circular tube, a stirring paddle is arranged in the barrel body, passing through the strip opening and connected to the vertical tube in the circular tube, the top of the vertical tube is sealed, a ventilation channel connected to the vertical tube is arranged in the stirring paddle, ventilation holes connected to the ventilation channel are evenly arranged on the outer wall of the stirring paddle, a semicircular fixing seat I and a fixing seat II are respectively arranged on both sides of the bottom of the vertical tube, the fixing seat I is located above the fixing seat II and is fixedly connected to the inner wall of the vertical tube, wherein the bottom end of the fixing seat I and the top end of the fixing seat II are in the same horizontal plane, and the bottom of the fixing seat II is fixedly connected to the inner wall of the sleeve through a cross bar.

2. A foam product production device according to claim 1, characterized in that: A bearing for fixing the top of the round tube is arranged on the top cover plate of the barrel body, a toothed disc is arranged on the top of the round tube, a gear meshing with the toothed disc is arranged on the toothed disc, and the output shaft of the motor is connected with the gear.

3. The foam product production equipment according to claim 1, characterized in that: A feed pipe is arranged on the top cover plate of the barrel body, and a discharge pipe is arranged on the bottom wall of the barrel body.

4. The foam product production equipment according to claim 1, characterized in that: The diameter of the circular tube is matched with the inner diameter of the casing, the stirring paddle is located above the casing, and the diameter of the vertical tube is matched with the inner diameter of the circular tube.

5. The foam product production equipment according to claim 1, characterized in that: An annular seat located inside the barrel body is arranged on the bottom end surface of the top cover plate of the barrel body, a circular ring located inside the barrel body is arranged on the annular seat, a circle of arc grooves are correspondingly arranged on the inner wall of the circular ring and the outer wall of the annular seat, wherein a number of metal balls are arranged in two groups of arc grooves, a plurality of groups of scrapers in the shape of right-angle trapezoids are axially arranged at the bottom of the circular ring, the upper bottom end of the scraper is fixedly connected to the bottom end surface of the circular ring, a groove for fixing a rubber scraper strip is axially arranged on the right-angle side wall of the scraper, the scraper strip is in contact with the inner wall of the barrel body, the stirring paddle is fixedly connected to the vertical pipe, the lengths of the plurality of groups of stirring paddles are equal, and the end of the lowest stirring paddle extends to one side of the bottom of the oblique end of the scraper and is arranged close to its side wall.

6. The foam product production equipment according to claim 1, characterized in that: The cross bar is located below the round tube.

7. The foam product production equipment according to claim 1, characterized in that: The fixing seat II is located at the bottom of the lowest strip-shaped opening, and a circular structure is formed between the bottom end surface of the fixing seat I and the top end surface of the fixing seat II to seal the internal opening of the vertical pipe.