Shell cutting device for permanent magnet motor production

By designing a housing cutting device for production of permanent magnet motors including a bed body, a cutting mechanism, a conveying mechanism and a guide mechanism, the safety problem of debris splash caused by manual cutting in the prior art is solved, and automated cutting and efficient debris protection are achieved.

CN119525601AInactive Publication Date: 2025-02-28CSIC ELECTRICAL MACHINERY SCI & TECH
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Patent Information

Application Number
CN202411811670.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-02-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the permanent magnet motor housing is manually supported for cutting, and the debris generated during the cutting process are prone to splashing, endangering human safety.

Method used

A housing cutting device for production of permanent magnet motors including a bed body, a cutting mechanism, a conveying mechanism and a guide mechanism is designed. The device secures the housing in place through a conveyor belt and guide mechanism, and uses a push rod motor and cutter for automated cutting. The infrared sensor is used to detect the housing position to ensure accurate and safe cutting.

Benefits of technology

It effectively prevents debris from splashing, improves the safety and efficiency of the cutting process, and avoids the problem of debris damage during manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a shell cutting device for permanent magnet motor production, relates to the technical field of cutting devices, and aims to solve the problems that in the prior art, a shell is supported manually and directly exposed in air for cutting operation, chippings generated in the cutting process splash everywhere, a human body is too close to the cutting position, and the chippings are damaged. In order to solve the problem that in the prior art, in order to solve the problem that in the prior art, splashing chippings are prone to hurting the human body, a machine body is included, a shell is fixed to the top of the machine body, a cutting mechanism is fixed to the inner wall of the top of the shell, a conveying mechanism is arranged below the cutting mechanism, and guide mechanisms are arranged on the two sides of the conveying mechanism. According to the shell conveying device, a shell is placed on the two conveying belts, the conveying belts drive the shell to be conveyed into the shell, after an infrared sensor detects the shell on the lower portion, a second servo motor drives a connecting shell to be close to the shell downwards, a pressing wheel abuts against the top of the shell, and the shell can be conveyed in cooperation with the conveying belts while the shell is pressed and fixed.
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Description

Technical Field

[0001] The present invention relates to the technical field of cutting devices, and in particular to a shell cutting device for permanent magnet motor production. Background Art

[0002] With the continuous improvement of permanent magnet material performance and the development of motor technology, permanent magnet motors have been widely used in various fields of the national economy. Permanent magnet motor housings are needed in permanent magnet motors to protect them and increase their lifespan. In order to facilitate the installation of the permanent magnet motor, the housing needs to be cut.

[0003] The motor housing metal production cutter currently used has a simple structure and is usually manually supported by a person to expose the housing directly to the air for cutting. The debris generated during the cutting process will fly everywhere. Since the human body is too close to the cutting position, the flying debris can easily cause harm to the human body. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a shell cutting device for permanent magnet motor production, which overcomes the shortcomings of the prior art and effectively solves the problem that in the prior art, the shell is manually supported and directly exposed to the air for cutting, and the debris generated during the cutting process will fly everywhere. Since the human body is too close to the cutting position, the flying debris can easily cause harm to the human body.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A shell cutting device for permanent magnet motor production comprises a bed, a shell is fixed on the top of the bed, and a cutting mechanism is fixed on the top inner wall of the shell, a conveying mechanism is arranged below the cutting mechanism, and guide mechanisms are arranged on both sides of the conveying mechanism, the cutting mechanism comprises a mounting plate, a push rod motor fixed to one end of the bottom of the mounting plate, a cutter fixed to the bottom end of the push rod motor, and an infrared sensor mounted on the other end of the bottom of the mounting plate, the conveying mechanism comprises symmetrically distributed support plates, rollers rotatably connected between two support plates at equal distances, and a conveyor belt transmission-connected to the two ends of the outer wall of the roller, the guide mechanism comprises a fixed frame, guide rollers rotatably connected in the fixed frame at equal distances, a connecting plate fixed to the bottom of the outer wall of one side of the fixed frame, a movable block fixed to the bottom end of the connecting plate, a screw rotatably connected to the top of the fixed frame, fixed rods fixed to the two ends of the top of the fixed frame, a fixed plate fixed to the tops of the two fixed rods, and a connecting shell arranged on one side of the fixed frame.

[0007] The first servo motor drives one of the bidirectional screws to rotate, and the rotating bidirectional screw drives the other bidirectional screw to rotate through the transmission connected pulley, and the rotating bidirectional screw drives the two screwed movable blocks to approach or move away from each other, so that the distance between the two guide mechanisms is adapted to the specifications of the shell, and the shell is placed on two conveyor belts, and the conveyor belts drive the shell to be transported into the outer shell. After the infrared sensor detects the shell below, the second servo motor drives the screw to rotate, and the rotating screw passes through the screwed first connecting block, cooperates with the second connecting block and the fixed rod to slide, so that the connecting shell moves downward to the shell, and the pressure wheel abuts against the top of the shell, and while pressing the shell down and fixing it, it can cooperate with the conveyor belt to transport the shell, and at the same time, the push rod motor extends downward to drive the cutter to approach the shell for cutting.

[0008] Preferably, a controller is installed on one side outer wall of the housing, and the first servo motor, the cutter, the infrared sensor, the drive motor and the second servo motor are all electrically connected to the controller.

[0009] The shell is used to shield and protect the debris generated by cutting, and the controller controls the first servo motor, the cutter, the infrared sensor, the drive motor and the second servo motor.

[0010] Preferably, grooves are provided on both sides of the top of the bed, and bidirectional screw rods are rotatably connected in the grooves.

[0011] Two bidirectional screw rods are installed on both sides of the bed body through grooves.

[0012] Preferably, one end of one of the bidirectional screw rods is connected to a first servo motor, and the other ends of the two bidirectional screw rods are both sleeved and fixed with pulleys, and the two pulleys are connected by belt transmission.

[0013] The first servo motor drives one of the bidirectional screws to rotate, and the rotating bidirectional screw drives the other bidirectional screw to rotate via a belt pulley connected by transmission.

[0014] Preferably, a driving motor is installed on one end of an outer wall of one side of one of the support plates, and an output shaft of the driving motor is connected and fixed to one of the rollers.

[0015] A driving motor drives one of the rollers to rotate, so that the two conveyor belts are transported on the rollers.

[0016] Preferably, a gap is left between the two conveyor belts, and the gap is located directly below the cutter.

[0017] The gap between the two conveyor belts can accommodate the cutter to perform cutting operations downward, thereby preventing the cutter from damaging the conveyor belts.

[0018] Preferably, a screw hole adapted to the bidirectional screw rod is provided on an outer wall of one side of the movable block, and the movable block forms a sliding fit with the groove.

[0019] The rotating bidirectional screw drives the two screw-connected movable blocks to move closer to or farther from each other.

[0020] Preferably, the bottom of the connecting shell is rotatably connected to pressure wheels distributed at equal distances, and a first connecting block threadedly connected to the screw rod is fixed to the outer wall of one side of the connecting shell, and second connecting blocks movably connected to the fixing rod are fixed to both ends of the outer wall of one side of the connecting shell.

[0021] The rotating screw rod cooperates with the plug-in sliding of the second connecting block and the fixing rod through the threaded first connecting block, so that the connecting shell moves downward close to the shell body, and the pressure wheel abuts against the top of the shell body, pressing down and fixing the shell body, and can cooperate with the conveyor belt to transport the shell body.

[0022] The beneficial effects of the present invention are:

[0023] By placing the shell on two conveyor belts, the conveyor belts drive the shell to be transported into the outer shell. After the infrared sensor detects the shell below, the second servo motor drives the connecting shell downward to the shell, and the pressure wheel abuts against the top of the shell. While pressing the shell down and fixing it, it can cooperate with the conveyor belt to transport the shell. At the same time, the push rod motor extends downward to drive the cutter to approach the shell for cutting operations. This effectively solves the problem in the prior art that the shell is manually supported and directly exposed to the air for cutting operations, and the debris generated during the cutting process will fly everywhere. Since the human body is too close to the cutting position, the debris flying everywhere can easily cause harm to the human body. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of a housing cutting device for permanent magnet motor production proposed by the present invention;

[0025] Figure 2 A schematic diagram of the top structure of a bed of a housing cutting device for permanent magnet motor production proposed by the present invention;

[0026] Figure 3 A schematic diagram of the structure of a cutting mechanism of a housing cutting device for permanent magnet motor production proposed by the present invention;

[0027] Figure 4 A schematic diagram of the structure of a conveying mechanism of a housing cutting device for permanent magnet motor production proposed by the present invention;

[0028] Figure 5 This is a schematic diagram of the structure of a guide mechanism of a casing cutting device for permanent magnet motor production proposed by the present invention.

[0029] In the figure: 1. bed; 2. shell; 3. controller; 4. bidirectional screw; 5. first servo motor; 6. cutting mechanism; 7. conveying mechanism; 8. guide mechanism; 9. mounting plate; 10. push rod motor; 11. cutter; 12. infrared sensor; 13. support plate; 14. roller; 15. conveyor belt; 16. drive motor; 17. fixed frame; 18. guide roller; 19. connecting plate; 20. movable block; 21. screw; 22. second servo motor; 23. fixed rod; 24. fixed plate; 25. connecting shell; 26. first connecting block; 27. second connecting block. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] Example:

[0032] Reference Figure 1-5 A shell cutting device for permanent magnet motor production includes a bed 1, a shell 2 is fixed on the top of the bed 1, a cutting mechanism 6 is fixed on the top inner wall of the shell 2, a conveying mechanism 7 is arranged below the cutting mechanism 6, and guide mechanisms 8 are arranged on both sides of the conveying mechanism 7. The cutting mechanism 6 includes a mounting plate 9, a push rod motor 10 fixed to one end of the bottom of the mounting plate 9, a cutter 11 fixed to the bottom end of the push rod motor 10, and an infrared sensor 12 installed at the other end of the bottom of the mounting plate 9. The conveying mechanism 7 includes symmetrically distributed support plates 13, equidistant rotating links, and a plurality of guide links. A roller 14 connected between two support plates 13, a conveyor belt 15 drivingly connected to the two ends of the outer wall of the roller 14, a guide mechanism 8 including a fixed frame 17, a guide roller 18 rotatably connected to the fixed frame 17 at an equal distance, a connecting plate 19 fixed to the bottom of the outer wall of one side of the fixed frame 17, a movable block 20 fixed to the bottom end of the connecting plate 19, a screw rod 21 rotatably connected to the top of the fixed frame 17, a fixing rod 23 fixed to the two ends of the top of the fixed frame 17, a fixing plate 24 fixed to the top of the two fixing rods 23, and a connecting shell 25 arranged on one side of the fixed frame 17;

[0033] A controller 3 is installed on the outer wall of one side of the shell 2, and the first servo motor 5, the cutter 11, the infrared sensor 12, the drive motor 16 and the second servo motor 22 are all electrically connected to the controller 3. The debris generated by the cutting is shielded and protected by the shell 2, and the first servo motor 5, the cutter 11, the infrared sensor 12, the drive motor 16 and the second servo motor 22 are controlled by the controller 3. Grooves are provided on both sides of the top of the bed 1, and a bidirectional screw rod 4 is rotatably connected in the groove. Two bidirectional screw rods 4 are installed on both sides of the bed 1 through the grooves, one end of one of the bidirectional screw rods 4 is connected to the first servo motor 5, and the other ends of the two bidirectional screw rods 4 are sleeved and fixed with pulleys, and the two pulleys are connected by belt transmission. The first servo motor 5 drives one of the bidirectional screw rods 4 to rotate, and the rotating bidirectional screw rod 4 drives the other bidirectional screw rod 4 to rotate through the transmission-connected pulley;

[0034] A driving motor 16 is installed at one end of the outer wall of one side of one of the support plates 13, and the output shaft of the driving motor 16 is connected and fixed to one of the rollers 14. The driving motor 16 drives one of the rollers 14 to rotate, so that the two conveyor belts 15 are conveyed on the rollers 14. A gap is left between the two conveyor belts 15, and the gap is located directly below the cutter 11. The gap between the two conveyor belts 15 can accommodate the cutter 11 to perform downward cutting operations, thereby preventing the cutter 11 from damaging the conveyor belt 15. A screw hole that is compatible with the bidirectional screw rod 4 is opened on the outer wall of one side of the movable block 20, and the movable block 20 forms a sliding fit with the groove The rotating bidirectional screw rod 4 drives the two screwed movable blocks 20 to move closer to or away from each other, and the bottom of the connecting shell 25 is rotatably connected with pressure wheels distributed at equal distances. A first connecting block 26 screwed to the screw rod 21 is fixed to the outer wall of one side of the connecting shell 25, and second connecting blocks 27 that are plugged and movable with the fixed rod 23 are fixed at both ends of the outer wall of one side of the connecting shell 25. The rotating screw rod 21 slides through the screwed first connecting block 26 and cooperates with the plug-in connection of the second connecting block 27 and the fixed rod 23, so that the connecting shell 25 moves downward to the shell, and the pressure wheel abuts against the top of the shell, pressing the shell down and fixing it, while being able to cooperate with the conveyor belt 15 to transport the shell.

[0035] Working principle:

[0036] During operation, the first servo motor 5 drives one of the bidirectional screw rods 4 to rotate, and the rotating bidirectional screw rod 4 drives the other bidirectional screw rod 4 to rotate through the transmission connected pulley, and the rotating bidirectional screw rod 4 drives the two screwed movable blocks 20 to approach or move away from each other, so that the distance between the two guide mechanisms 8 is adapted to the specifications of the shell, and the shell is placed on two conveyor belts 15, and the conveyor belts 15 drive the shell to be transported into the outer shell 2. After the infrared sensor 12 detects the shell below, the second servo motor 22 drives the screw rod 21 to rotate, and the rotating screw rod 21 is inserted and slid through the screwed first connecting block 26, and cooperates with the second connecting block 27 and the fixed rod 23 to make the connecting shell 25 move downward to the shell, and the pressure wheel abuts against the top of the shell, and while pressing down and fixing the shell, it can cooperate with the conveyor belt 15 to transport the shell, and at the same time, the push rod motor 10 extends downward to drive the cutter 11 to approach the shell for cutting operation.

[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A housing cutting device for permanent magnet motor production, comprising a bed (1), characterized in that: A shell (2) is fixed on the top of the bed (1), and a cutting mechanism (6) is fixed on the top inner wall of the shell (2). A conveying mechanism (7) is arranged below the cutting mechanism (6), and guide mechanisms (8) are arranged on both sides of the conveying mechanism (7). The cutting mechanism (6) comprises a mounting plate (9), a push rod motor (10) fixed to one end of the bottom of the mounting plate (9), a cutter (11) fixed to the bottom end of the push rod motor (10), and an infrared sensor (12) installed at the other end of the bottom of the mounting plate (9). The conveying mechanism (7) comprises symmetrically distributed support plates (13), and a guide mechanism (8) connected to the two support plates (13) at equal distances. 3), and a conveyor belt (15) connected to the two ends of the outer wall of the roller (14) in a transmission manner. The guide mechanism (8) comprises a fixed frame (17), a guide roller (18) connected to the fixed frame (17) in an equidistant manner in rotation, a connecting plate (19) fixed to the bottom of the outer wall of one side of the fixed frame (17), a movable block (20) fixed to the bottom end of the connecting plate (19), a screw rod (21) connected to the top of the fixed frame (17) in rotation, a fixing rod (23) fixed to the two ends of the top of the fixed frame (17), a fixing plate (24) fixed to the top of the two fixing rods (23), and a connecting shell (25) arranged on one side of the fixed frame (17).

2. A housing cutting device for permanent magnet motor production according to claim 1, characterized in that: A controller (3) is installed on one side outer wall of the housing (2), and the first servo motor (5), the cutter (11), the infrared sensor (12), the drive motor (16) and the second servo motor (22) are all electrically connected to the controller (3).

3. The housing cutting device for permanent magnet motor production according to claim 1, characterized in that: Grooves are provided on both sides of the top of the bed body (1), and bidirectional screw rods (4) are rotatably connected in the grooves.

4. A housing cutting device for permanent magnet motor production according to claim 3, characterized in that: One end of one of the bidirectional screw rods (4) is connected to a first servo motor (5), and the other ends of the two bidirectional screw rods (4) are both sleeved and fixed with pulleys, and the two pulleys are connected by belt transmission.

5. The housing cutting device for permanent magnet motor production according to claim 1, characterized in that: A driving motor (16) is installed at one end of an outer wall of one side of one of the support plates (13), and an output shaft of the driving motor (16) is connected and fixed to one of the rotating rollers (14).

6. The housing cutting device for permanent magnet motor production according to claim 1, characterized in that: A gap is left between the two conveyor belts (15), and the gap is located directly below the cutter (11).

7. The housing cutting device for permanent magnet motor production according to claim 3, characterized in that: A screw hole matched with the bidirectional screw rod (4) is provided on one side outer wall of the movable block (20), and the movable block (20) forms a sliding fit with the groove.

8. The housing cutting device for permanent magnet motor production according to claim 1, characterized in that: The bottom of the connecting shell (25) is rotatably connected to pressure wheels that are distributed at equal distances, and a first connecting block (26) that is threadedly connected to the screw rod (21) is fixed to an outer wall of one side of the connecting shell (25), and second connecting blocks (27) that are pluggably connected to the fixing rod (23) are fixed to both ends of the outer wall of one side of the connecting shell (25).

Citation Information

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