A self-control system for improving the yield of batch-manufactured atomic cluster powder

By using an automated control system to perceive and make intelligent decisions about the high-frequency pulse discharge process in real time, the problem of high-precision automated control under high temperature, strong light, and electromagnetic interference in existing technologies has been solved. This has improved the production yield and stability of atomic cluster powders, reduced costs, and enabled large-scale production.

CN122210057BActive Publication Date: 2026-07-24NANJING INSTITUTE OF ATOMIC MANUFACTURING
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Patent Information

Application Number
CN202610687942.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2026-05-19
Publication Date
2026-07-24
Estimated Expiration
2046-05-19

AI Technical Summary

Technical Problem

Existing technologies lack a system for high-precision, automated closed-loop control under harsh conditions such as high temperature, strong light, and electromagnetic interference in the mass production of atomic cluster powders. This results in low production yield, poor stability, high cost, and difficulty in large-scale application.

Method used

An automated control system is adopted, including a data acquisition module, a data processing module, a discharge quality detection module, a motor operation mode adaptive module, and an alarm and data storage module. Through real-time sensing and intelligent decision-making, it can achieve precise control of the high-frequency pulse discharge process and ensure that the equipment operates stably under the optimal process window.

Benefits of technology

It achieves high-precision closed-loop control under harsh working conditions, improves the production yield and stability of atomic cluster powders, reduces costs, and provides a key guarantee for large-scale production.

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Abstract

The application discloses a self-control system for improving the yield of batch-manufactured atomic cluster powder, and belongs to the technical field of metal materials. The system comprises a data acquisition module and a data processing module. Firstly, an industrial camera is used to take a picture to identify the image in real time to determine whether the center position is deviated. Then, a secondary waveform fitting algorithm is used to accurately identify the frequency and range of the peak value for accurate control. Finally, the "center deviation determination conclusion" and the "peak value frequency range" are used as the operation basis of the motor operation mode adaptive module. The system further comprises a discharge quality detection module, a motor operation mode adaptive module, an alarm and data saving module, and a data display and interaction module. Through real-time sensing, intelligent decision-making and automatic execution under harsh working conditions, the application ensures that the manufacturing equipment can stably operate under the optimal process window, thereby providing a key guarantee for realizing the large-scale and efficient production of high-performance powder.
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