A method of installing and testing a generator brush holder assembly

CN122763884APending Publication Date: 2026-09-15CHINA NUCLEAR IND MAINTENANCE
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Patent Information

Application Number
CN202610905778.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-06-23
Publication Date
2026-09-15

AI Technical Summary

Technical Problem

然而,现有作业方式长期面临两方面困境:一是碳刷安装时,因压入偏斜或深度控制不当导致的碳刷崩角、刷握卡夹变形或断裂,造成碳刷和刷握的非正常损耗,增加了碳刷更换频次和人力成本;二是发电机长期使用后,各刷握内卷簧性能差异变大,导致同极碳刷磨损速率不一致,进而引起碳刷间电流分布不均,严重时可能引发火灾甚至发电机非计划停机

Benefits of technology

本申请实施例提供的发电机刷握总成安装与检测一体化方法,底座作为整个装置的支撑基础,将碳刷安装与刷握内卷簧检测两部分功能集成于一体。顶柱可拆卸地设置在底座上,一方面能够根据不同规格的碳刷更换相应的顶柱,另一方面在顶柱磨损后可单独更换顶柱,降低维修成本;顶柱对碳刷的限位作用,保证了碳刷安装过程中,碳刷的位置稳定,避免碳刷偏移。测力装置滑动设置在底座上,可根据刷握的实际尺寸和位置灵活调整;通过使测力装置顶面的形状与内卷簧末端的形状相适配,以使测力装置与内卷簧准确对位,并使内卷簧受力均匀,避免应力集中导致的测量偏差,提高测力装置对内卷簧推力的测量精度。交互控制面板集成在底座上,通过交互控制面板实时显示测力装置的检测值,使操作人员能够直观读取内卷簧的推力数据,无需外接仪表,根据内卷簧推力检测结果快速判断内卷簧的性能,减少因刷握内卷簧性能下降导致的碳刷磨损度差异大的问题,防止个别碳刷的电流偏大并造成温度升高的情况,进而避免造成火灾风险导致发电机非停事件,保证发电机安全稳定运行,减少发电机运行安全隐患。在碳刷的安装环节,利用可拆卸的顶柱对碳刷进行限位,配合向下按压刷握使碳刷缩入刷握内并转动刷握卡夹将刷握与碳刷固定,规范操作,有效避免徒手安装导致的碳刷崩角或卡夹损坏。在内卷簧的检测环节,将拆下碳刷后的空刷握的内卷簧与测力装置顶面抵接,向下按压刷握至预设行程终点后取下刷握,通过交互控制面板直接读取内卷簧推力性能,能够提前识别推力异常的刷握内卷簧。通过将碳刷安装功能与内卷簧推力检测功能集成,解决了碳刷安装无专用工装易损坏、内卷簧推力无法定量检测两大问题,有效降低了碳刷更换频次和人力消耗,消除了因内卷簧推力差异造成的碳刷磨损不均、电流偏移及过热火灾隐患,保证了发电机安全稳定运行。

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Abstract

The application provides a generator brush holder assembly installation and detection integrated method, belonging to the technical field of generator maintenance, comprising: in the installation link of the carbon brush, the carbon brush is limited by the jacks, the brush holder is pressed downward to make the carbon brush retract into the brush holder, and the brush holder is fixed by the rotating brush holder clamp, the operation is standardized, and the carbon brush angle collapse or clamp damage caused by manual installation is effectively avoided. In the detection link of the inner coil spring, the inner coil spring of the empty brush holder after the carbon brush is removed is abutted against the top surface of the force measuring device, the brush holder is pressed downward to the preset stroke end point, then the brush holder is removed, the inner coil spring thrust performance is directly read through the interactive control panel, and the inner coil spring with abnormal thrust can be identified in advance. Through the integration of the carbon brush installation function and the inner coil spring thrust detection function, the two problems of the damage of the carbon brush installation without special tooling and the quantitative detection of the inner coil spring thrust are solved, the carbon brush replacement frequency and the labor consumption are effectively reduced, and the safe and stable operation of the generator is ensured.
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