A multi-process collaborative scheduling management method for a carton printing production line

CN122914656APending Publication Date: 2026-10-16上海鼎龙机械有限公司
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Patent Information

Application Number
CN202611322457.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-08-28
Publication Date
2026-10-16

AI Technical Summary

Technical Problem

例如当烘干温度上调一定幅度时,墨层干燥时间明显缩短,理论上整线具备一定的提速余地,但纸板出烘干段时的含水率随之下降,表层与内层的失水速度差异相应扩大,翘曲量因此增大,模切定位偏差超出容许范围,整线最终被迫降速,实际获得的提速效果远低于理论预期

Benefits of technology

本发明公开了一种纸箱印刷生产线多工序协同调度管理方法,针对纸箱印刷生产线中烘干、印刷与模切多工序节拍难以匹配、盲目提速导致墨层未结膜及纸板翘曲进而引发模切套合偏差的业务难题,通过获取目标生产批次烘干段设定温度、纸板出烘干段时墨层表干时间及粘连痕迹,识别单位长度纸板在烘干段获得的热量输入,评估墨层从流平到结膜的固化快慢得到墨层固化速度,结合烘干段有效长度与工艺允许的最短结膜时间计算理论提速空间以确定第一运行线速,再采集该线速下面层、瓦楞芯层与里层的含水分布及边缘拱起高度获得纸板翘曲形貌,据此评估模切刀线与印刷图文的套合松紧并提取贴合度,当套合超出容许范围时递减调节至第二运行线速并复核套合状态,进而分析烘干段升温由促进提速转为迫使降速的临界转折点,将运行线速下发至多工序协同调度终端以调度印刷、烘干、模切节拍,实现墨层固化、纸板形貌与模切精度的动态平衡,有效抑制翘曲与套切偏移,提升整线运行稳定性与成品合格率。

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Abstract

The application provides a paper box printing production line multi-process collaborative scheduling management method, comprising: obtaining the target production batch drying section set temperature and the ink layer surface drying time when the paperboard exits the drying section, identifying the heat input obtained by the unit length paperboard in the drying section, and evaluating the ink layer curing speed; when the fit tightness of the die cutting knife line and the printed graphics exceeds the preset allowable range and the fit degree has caused the die cutting indentation landing point to deviate from the graphics border, a speed reduction adjustment instruction is generated, the first running line speed is executed to decrease, and the second running line speed is obtained; the second water content distribution of the paperboard surface layer, the corrugated core layer and the inner layer under the second running line speed is collected, and the fit tightness between the die cutting knife line and the printed graphics is evaluated; when the fit tightness of the die cutting knife line and the printed graphics is within the preset allowable range, the critical turning point of the drying section temperature rise from promoting speed-up to forcing speed-down is analyzed, and the running line speed is sent to the multi-process collaborative scheduling terminal to schedule the multi-process running tempo.
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