A new material glass insulator quality inspection device

CN122922064APending Publication Date: 2026-10-16SANRUI TECH (JIANGXI) CO LTD
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Patent Information

Application Number
CN202611117740.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-07-27
Publication Date
2026-10-16

AI Technical Summary

Technical Problem

[0004]在现有技术中,通过圆盘式支撑台设计,使绝缘子检测中的进料、检测、分拣、出料同时进行检测效率高,但是在玻璃绝缘子上料过程中,绝缘子自身伞裙体积较大会磕碰夹持设备,造成夹持设备与旋转杆晃动,旋转杆晃动会对电机的锁死模块造成损伤,锁死模块产生损伤会导致每次夹持绝缘子初始转角不一致,致使视觉检测设备画面采集不全,误检率大幅上升,且检测过程中补光设备被误碰偏移,会造成玻璃绝缘子检测过程中画面明暗波动,同时补光设备的光源被反射易干扰视觉检测设备造成误判

Benefits of technology

1、该发明,通过夹持设备旋转带动玻璃绝缘子旋转,使得视觉检测设备可以持续采集多帧不同角度画面,被阴影掩盖的缺陷,可在其他角度清晰显现,进而减少盲区并提升缺陷检测的准确性,限位架向上移动复位会与限位槽接触,并对旋转杆与夹持设备进行限位,避免绝缘子伞裙磕碰夹持设备引发旋转杆晃动,进而对电机的锁死模块进行保护,从而防止因锁死模块损伤造成电机出现轻微旋转偏差,确保每次夹持绝缘子初始转角一致,使得玻璃绝缘子检测图像采集完整。

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Abstract

The application discloses a new material glass insulator quality inspection device, relates to the technical field of insulator detection, and comprises a quality inspection table, a guide rail is fixedly installed on the top of the quality inspection table, a lifting device is slidably installed on the left side of the guide rail, a visual inspection device is arranged in the lifting device, a mounting seat is fixedly installed on the top of the quality inspection table, a load-bearing frame is fixedly installed on the left side of the mounting seat, a rotating rod is rotatably arranged through the left and right walls of the load-bearing frame, and a quality inspection assembly is further arranged; the quality inspection assembly comprises a shielding plate, an elastic telescopic plate, an elastic roller, a linkage plate, a limiting frame and a limiting groove; the limiting frame is in contact with the limiting groove when being moved upward and reset, and the rotating rod is limited, so that the rotating rod is prevented from shaking due to the bumping of the insulator umbrella skirt against the clamping device, the lock module of the motor is protected, the motor is prevented from being slightly rotated and deviated due to damage of the lock module, and the initial rotation angle of the clamped insulator is ensured to be consistent each time.
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