Assembly line type heat preservation plate processing device
By designing the assembly line insulation board processing device, using fixed pulleys and pedals to control the lifting and lowering of the core mounting frame and automatically start the conveyor mechanism, the problem of frequent stop and start of the conveyor belt in the prior art is solved, and the production efficiency of insulation board processing is improved.
Patent Information
- Application Number
- CN202420645117.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-29
AI Technical Summary
In the existing insulation board processing technology, the conveyor belt needs to be stopped and started frequently, resulting in low production efficiency and requires multiple people to operate, making efficient assembly line processing impossible.
A assembly line insulation board processing device is designed, including a conveying mechanism, a core loading mechanism, a film laying mechanism, a die-casting mechanism and a cutting mechanism. The core loading frame is automatically started by controlling the lifting and lowering of the core loading frame through fixed pulleys and pedals, and the conveying mechanism is automatically started to realize the automation of the core plate. Loading and processing.
Improve core assembly efficiency, reduce manual operation, and improve the production efficiency of thermal insulation board processing.
Smart Images

Figure CN222135376U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of heat preservation board processing, and specifically relates to an assembly line type heat preservation board processing device. Background Art
[0002] Insulation materials can collect excess heat, release it in a timely and stable manner, with small gradient changes, effectively reducing the amount of loss, and can balance the room temperature and winter insulation. In existing construction technology, the use of thermal insulation wall panels made of insulation materials can save a lot of wall materials, improve wall insulation performance, save resources, and reduce environmental pollution. Insulation material boards are ideal materials for wall construction.
[0003] Thermal insulation panels are generally processed by assembly line forming. First, the insulation core board is laid flat, and then mortar material is added and hardened. Since multiple insulation core boards need to be laid flat, the conveyor belt needs to be stopped at this time. After the insulation core boards are laid flat manually, the conveyor belt needs to be started for transportation. This requires multiple people to operate and has low production efficiency. Therefore, it is urgent to design an assembly line insulation board processing device to solve the problems in the prior art. Utility Model Content
[0004] In order to solve the above problems, the technical solution adopted by the utility model is:
[0005] An assembly line type heat preservation board processing device comprises: a conveying mechanism; the conveying mechanism is used for conveying the heat preservation board produced in the assembly line;
[0006] The core loading mechanism comprises a core loading frame, columns are respectively arranged on both sides of the core loading frame, a pulley is arranged above the column, a rope is wound around the pulley, one end of the rope is fixedly connected to the core loading frame, and a pedal is fixedly arranged on the other end of the rope;
[0007] The film laying mechanism is arranged after the core loading mechanism;
[0008] The die-casting mechanism is arranged after the film laying mechanism;
[0009] A cutting mechanism, arranged after the die-casting mechanism;
[0010] The core loading mechanism, film laying mechanism, die-casting mechanism and cutting mechanism are arranged above the conveyor belt in sequence.
[0011] According to the above technical solution, it is further preferred that the conveying mechanism includes a frame, a conveyor belt and a driving motor, the conveyor belt is arranged on rotating shafts at both ends of the frame, the driving motor is drivingly connected to the transmission belt, and the lower end of the column is fixedly connected to the frame.
[0012] Preferably, a travel switch is fixedly provided on one side of the column, the travel switch is abutted and connected with the top end of the pedal, and the travel switch is electrically connected with the driving motor.
[0013] Preferably, the core loading frame comprises a square frame, a horizontal frame and a plurality of vertical frames, wherein the horizontal frame is fixedly arranged in the middle of the square frame, and the plurality of vertical frames are uniformly distributed on the inner side of the square frame in sequence, and the vertical frames are fixedly connected to the square frame and the horizontal frame respectively.
[0014] Preferably, the film laying mechanism includes a film placing frame and an axis roller, the film placing frame is arranged behind the axis roller, the height of the film placing frame is greater than the height of the axis roller, a film roll is arranged on the film placing frame, and the film extends to the rear end after passing around the axis roller.
[0015] Preferably, the die-casting mechanism includes a molding machine and a hopper. The hopper is arranged at the front end of the molding machine and is used to add insulation board slurry. The molding machine is used to process the insulation board.
[0016] Preferably, the cutting mechanism includes a bracket, a slide rail is longitudinally arranged on the bracket, a truss is arranged on the slide rail, the truss is connected to the slide rail, a slider is arranged on the truss, the slider is connected to the truss slide rail, and a cutting machine is fixedly arranged below the slider.
[0017] Preferably, the drive motor is a DC motor.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] The utility model provides an assembly line type heat preservation board processing device. In the utility model, a fixed pulley is arranged in a core loading mechanism. A pedal is used to control the lifting of a core loading frame through the fixed pulley. After the core loading is completed, the conveying mechanism is automatically controlled to start, thereby improving the core loading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of the utility model device;
[0021] Figure 2 This is a schematic diagram of the top view of the core frame of the utility model;
[0022] Figure 3 It is a rear view structural diagram of the cutting mechanism of the utility model device.
[0023] In the figure: 1. conveying mechanism, 11. frame, 13. conveyor belt, 13. driving motor, 2. core loading mechanism, 21. core loading frame, 22. column, 23. pulley, 24. rope, 25. pedal, 26. travel switch, 27. square frame, 28. horizontal frame, 29. vertical frame, 3. film laying mechanism, 31. film placing frame, 32. shaft roller, 4. die-casting mechanism, 41. molding machine, 42. hopper, 5. cutting mechanism, 51. bracket, 52. slide rail, 53. truss, 54. slider, 55. cutting machine. DETAILED DESCRIPTION
[0024] The utility model is further described in detail below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work are within the protection scope of the utility model.
[0025] like Figure 1 to Figure 3 As shown, the utility model provides an assembly line type insulation board processing device, comprising: a conveying mechanism 1; the conveying mechanism 1 is used for conveying the insulation board in the assembly line; a core loading mechanism 2, the core loading mechanism 2 comprises a core loading frame 21, columns 22 are respectively arranged on both sides of the core loading frame 21, a pulley 23 is arranged above the column 22, a rope 24 is wound around the pulley 23, one end of the rope 24 is fixedly connected to the core loading frame 21, and a pedal 25 is fixedly arranged on the other end of the rope 24; a film laying mechanism 3, which is arranged after the core loading mechanism 2; a die-casting mechanism 4, which is arranged after the film laying mechanism 3; a cutting mechanism 5, which is arranged after the die-casting mechanism 4; the core loading mechanism 2, the film laying mechanism 3, the die-casting mechanism 4 and the cutting mechanism 5 are arranged above the conveyor belt 12 in sequence. The core loading frame 21 includes a square frame 27, a horizontal frame 28 and a plurality of vertical frames 29. The horizontal frame 28 is fixedly arranged in the middle of the square frame 27. The plurality of vertical frames 29 are evenly distributed on the inner side of the square frame 27 in sequence. The vertical frames 29 are fixedly connected to the square frame 27 and the horizontal frame 28, respectively. In the embodiment of the utility model, the core loading mechanism 2 is used to assist in filling the core board of the insulation board. The core board is in a flat state in the insulation board. A spacing distance is set between the core boards to prevent the core board from being cut and damaged when the insulation board is cut. When the core boards are densely laid, each core board is laid flat in each interval surrounded by the horizontal frame 28 and the vertical frame 29. The distance between the core boards is fixedly set by the horizontal frame 28 and the vertical frame 29.
[0026] The conveying mechanism 1 includes a frame 11, a conveyor belt 12 and a driving motor 13. The conveyor belt 12 is arranged on rotating shafts at both ends of the frame 11. The driving motor 13 is drivingly connected to the conveyor belt 12. The lower end of the column 22 is fixedly connected to the frame 11.
[0027] A travel switch 26 is fixedly provided on one side of the column 22, and the travel switch 26 is abutted and connected with the top of the pedal 25, and the travel switch 26 is electrically connected with the drive motor 13. In the embodiment of the utility model, when the insulation core board needs to be loaded, the pedal 25 is released, and the core frame 21 falls on the conveyor belt. At this time, the upper end of the pedal 25 abuts against the travel switch 26, which is used to control the drive motor of the conveyor belt to stop rotating. After the insulation core board is loaded, the operator steps on the pedal with his foot. At this time, the core frame 21 is pulled up under the action of the fixed pulley 23, so that the core frame 21 is separated from the insulation core board. At this time, the travel switch 26 is separated from the pedal 25, and the conveyor belt drive motor is restarted to transport the loaded insulation core board forward for die-casting insulation board molding processing.
[0028] The film laying mechanism 3 includes a film placing frame 31 and a shaft roller 32. The film placing frame 31 is arranged behind the shaft roller 32. The height of the film placing frame 31 is greater than the height of the shaft roller 32. A film roll is arranged on the film placing frame 31. The film passes around the shaft roller 32 and extends to the rear end. In the embodiment of the utility model, the film laying mechanism 3 is used to cover the surface of the core board after the core board is filled with a film, and then complete the filling of mortar material and die-casting the insulation material board.
[0029] The die-casting mechanism 4 includes a molding machine 41 and a hopper 42. The hopper is arranged at the front end of the molding machine 41 and is used to fill the insulation board slurry. The molding machine 41 is used to process the insulation board. In the embodiment of the utility model, the hopper 42 is used to receive the stirred mortar material, and fill it into the core board after the core board material is filled through the hopper. After being processed by the molding machine 41, a flat insulation material board is produced.
[0030] The cutting mechanism 5 includes a bracket 51, a slide rail 52 is longitudinally arranged on the bracket 51, a truss 53 is arranged on the slide rail 52, the truss 53 is connected to the slide rail 52, a slider 54 is arranged on the truss 53, the slider 54 is connected to the truss 53, and a cutter 55 is fixedly arranged below the slider 54. In the embodiment of the utility model, a truss 53 is arranged, and the truss 53 can move forward and backward along the slide rail 52 to meet the length size requirements of the cutting insulation board. In the embodiment of the utility model, a slider 54 is arranged on the truss 53, and a cutter is arranged on the slider 54 to cut the die-cast insulation board into a suitable length.
[0031] The driving motor 13 is a DC motor.
[0032] Of course, the above embodiments are not intended to limit the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. A production line type heat preservation board processing device, characterized in that: include: Conveying mechanism (1); the conveying mechanism (1) is used for conveying the production insulation board on the assembly line; A core loading mechanism (2), the core loading mechanism (2) comprising a core loading frame (21), columns (22) are respectively arranged on both sides of the core loading frame (21), a pulley (23) is arranged above the column (22), a rope (24) is wound around the pulley (23), one end of the rope (24) is fixedly connected to the core loading frame (21), and the other end of the rope (24) is fixedly provided with a pedal (25); A film laying mechanism (3) is arranged behind the core loading mechanism (2); A die-casting mechanism (4) is arranged after the film laying mechanism (3); A cutting mechanism (5) is arranged behind the die-casting mechanism (4); The core loading mechanism (2), the film laying mechanism (3), the die-casting mechanism (4) and the cutting mechanism (5) are sequentially arranged above the conveyor belt (12).
2. The assembly line type insulation board processing device according to claim 1, characterized in that: The conveying mechanism (1) comprises a frame (11), a conveyor belt (12) and a driving motor (13); the conveyor belt (12) is arranged on rotating shafts at both ends of the frame (11); the driving motor (13) is drivingly connected to the conveyor belt (12); and the lower end of the column (22) is fixedly connected to the frame (11).
3. The assembly line type insulation board processing device according to claim 2, characterized in that: A travel switch (26) is fixedly arranged on one side of the column (22), the travel switch (26) is abutted and connected with the top end of the pedal (25), and the travel switch (26) is electrically connected with the drive motor (13).
4. The assembly line type insulation board processing device according to claim 1, characterized in that: The core loading frame (21) comprises a square frame (27), a horizontal frame (28) and a plurality of vertical frames (29), wherein the horizontal frame (28) is fixedly arranged in the middle of the square frame (27), and the plurality of vertical frames (29) are uniformly distributed in sequence on the inner side of the square frame (27), and the vertical frames (29) are respectively fixedly connected to the square frame (27) and the horizontal frame (28).
5. The assembly line type insulation board processing device according to claim 1, characterized in that: The film laying mechanism (3) comprises a film laying frame (31) and an axis roller (32). The film laying frame (31) is arranged behind the axis roller (32). The height of the film laying frame (31) is greater than the height of the axis roller (32). A film roll is arranged on the film laying frame (31). The film passes around the axis roller (32) and extends to the rear end.
6. The assembly line type insulation board processing device according to claim 1, characterized in that: The die-casting mechanism (4) comprises a molding machine (41) and a hopper (42). The hopper is arranged at the front end of the molding machine (41) and is used for filling insulation board slurry. The molding machine (41) is used for processing insulation boards.
7. The assembly line type insulation board processing device according to claim 1, characterized in that: The cutting mechanism (5) comprises a bracket (51), a slide rail (52) is longitudinally arranged on the bracket (51), a truss (53) is arranged on the slide rail (52), the truss (53) is connected to the slide rail (52), a slider (54) is arranged on the truss (53), the slider (54) is connected to the slide rail of the truss (53), and a cutting machine (55) is fixedly arranged below the slider (54).
8. The assembly line type heat preservation board processing device according to claim 2, characterized in that: The driving motor (13) is a DC motor.
